Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C). Material • Customer-supplied assemblies • Temperature indicating paint • Flux-cored solder wire Temperature 500 (250) °F (°C) Frequency 272 kHz Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application. Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds. Results/Benefits • elimination of a crimp process • more reliable connections are made • faster process times                 https://dw-inductionheater.com/induction-soldering-wire-of-co-axial.html?feed_id=246072&_unique_id=6648e1255c378

Induction Soldering Copper Wires

Induction Soldering Copper Wires With IGBT High Frequency Heating Units Objective Soldering two copper wires to pre-installed turrets on a copper buss bar Material Solder dipped copper/nickel buss bar, 2 tinned stranded copper wires, brazing stick Temperature 446 ºF (230 ºC) Frequency 230 kHz Equipment • DW-UHF-6kW induction heating system, equipped with a remote workhead containing one 1.2μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A four turn split helical coil is used to solder the buss bar assembly. The 2 copper wires are applied to the turrets and power is applied for 30 seconds. The brazing stick is fed by hand to the heated parts and the braze flows evenly, creating the joint. Results/Benefits Induction heating provides: • Reduced solder time • Even distribution of heating • Joint to joint consistency   https://dw-inductionheater.com/induction-soldering-copper-wires.html?feed_id=245596&_unique_id=6643e16e48745

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html?feed_id=239392&_unique_id=660953289f1ad

Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C). Material • Customer-supplied assemblies • Temperature indicating paint • Flux-cored solder wire Temperature 500 (250) °F (°C) Frequency 272 kHz Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application. Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds. Results/Benefits • elimination of a crimp process • more reliable connections are made • faster process times                 https://dw-inductionheater.com/induction-soldering-wire-of-co-axial.html?feed_id=227921&_unique_id=65123dae604a0

Induction Soldering Copper Wires

Induction Soldering Copper Wires With IGBT High Frequency Heating Units Objective Soldering two copper wires to pre-installed turrets on a copper buss bar Material Solder dipped copper/nickel buss bar, 2 tinned stranded copper wires, brazing stick Temperature 446 ºF (230 ºC) Frequency 230 kHz Equipment • DW-UHF-6kW induction heating system, equipped with a remote workhead containing one 1.2μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A four turn split helical coil is used to solder the buss bar assembly. The 2 copper wires are applied to the turrets and power is applied for 30 seconds. The brazing stick is fed by hand to the heated parts and the braze flows evenly, creating the joint. Results/Benefits Induction heating provides: • Reduced solder time • Even distribution of heating • Joint to joint consistency   https://dw-inductionheater.com/induction-soldering-copper-wires.html?feed_id=227711&_unique_id=650d3e0d9fa4b

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html?feed_id=222361&_unique_id=64d2a75352f41

Induction Soldering Copper Wires

Induction Soldering Copper Wires With IGBT High Frequency Heating Units Objective Soldering two copper wires to pre-installed turrets on a copper buss bar Material Solder dipped copper/nickel buss bar, 2 tinned stranded copper wires, brazing stick Temperature 446 ºF (230 ºC) Frequency 230 kHz Equipment • DW-UHF-6kW induction heating system, equipped with a remote workhead containing one 1.2μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A four turn split helical coil is used to solder the buss bar assembly. The 2 copper wires are applied to the turrets and power is applied for 30 seconds. The brazing stick is fed by hand to the heated parts and the braze flows evenly, creating the joint. Results/Benefits Induction heating provides: • Reduced solder time • Even distribution of heating • Joint to joint consistency  

Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C). Material • Customer-supplied assemblies • Temperature indicating paint • Flux-cored solder wire Temperature 500 (250) °F (°C) Frequency 272 kHz Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application. Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds. Results/Benefits • elimination of a crimp process • more reliable connections are made • faster process times                

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C). Material • Customer-supplied assemblies • Temperature indicating paint • Flux-cored solder wire Temperature 500 (250) °F (°C) Frequency 272 kHz Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application. Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds. Results/Benefits • elimination of a crimp process • more reliable connections are made • faster process times                

Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C). Material • Customer-supplied assemblies • Temperature indicating paint • Flux-cored solder wire Temperature 500 (250) °F (°C) Frequency 272 kHz Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application. Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds. Results/Benefits • elimination of a crimp process • more reliable connections are made • faster process times                

Induction Soldering Copper Wires

Induction Soldering Copper Wires With IGBT High Frequency Heating Units Objective Soldering two copper wires to pre-installed turrets on a copper buss bar Material Solder dipped copper/nickel buss bar, 2 tinned stranded copper wires, brazing stick Temperature 446 ºF (230 ºC) Frequency 230 kHz Equipment • DW-UHF-6kW induction heating system, equipped with a remote workhead containing one 1.2μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A four turn split helical coil is used to solder the buss bar assembly. The 2 copper wires are applied to the turrets and power is applied for 30 seconds. The brazing stick is fed by hand to the heated parts and the braze flows evenly, creating the joint. Results/Benefits Induction heating provides: • Reduced solder time • Even distribution of heating • Joint to joint consistency  

Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C). Material • Customer-supplied assemblies • Temperature indicating paint • Flux-cored solder wire Temperature 500 (250) °F (°C) Frequency 272 kHz Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application. Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds. Results/Benefits • elimination of a crimp process • more reliable connections are made • faster process times                

Induction Soldering Copper Wires

Induction Soldering Copper Wires With IGBT High Frequency Heating Units

Objective Soldering two copper wires to pre-installed turrets on a copper buss bar
Material Solder dipped copper/nickel buss bar, 2 tinned stranded copper wires, brazing stick
Temperature 446 ºF (230 ºC)
Frequency 230 kHz
Equipment • DW-UHF-6kW induction heating system, equipped with a remote workhead containing one 1.2μF capacitor.
• An induction heating coil designed and developed specifically for this application.
Process A four turn split helical coil is used to solder the buss bar assembly. The 2 copper wires are applied to the turrets and power is applied for 30 seconds. The brazing stick is fed by hand to the heated parts and the braze flows evenly, creating the joint.
Results/Benefits Induction heating provides:
• Reduced solder time
• Even distribution of heating
• Joint to joint consistency

 

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.