Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating https://dw-inductionheater.com/induction-soldering-aluminum-housing.html?feed_id=245664&_unique_id=6644984b9e398

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html?feed_id=239392&_unique_id=660953289f1ad

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating https://dw-inductionheater.com/induction-soldering-aluminum-housing.html?feed_id=227741&_unique_id=650df4e3a310c

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html?feed_id=222361&_unique_id=64d2a75352f41

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint Temperature 500 ºF (260 ºC) Frequency 45 kHz Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor. • An induction heating coil designed and developed specifically for this application. Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds. Results/Benefits Induction heating provides: • Hands-free heating that involves no operator skill for manufacturing • Faster production times, more energy efficient • Consistent, repeatable results • Even distribution of heating

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds

Materials Aluminum Lug Litz Cables

Induction Soldering Process: In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results: The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.