Induction Soldering Brass Corner Joint

Hig Frequency Induction Soldering Brass Corner Joint

Objective Successfully solder two 45° brass corner joints. Equipment: DW-UHF-10kw induction soldering heater Materials StayBrite #8 silver solder supplied by customer Bridgit solder flux supplied by customer Brass corner joint Pancake coil Key Parameters Power: 5.5 kW Temperature: Approximately 550° F (288° C) Time: 20 sec

Process:

1. Flux is applied at all joints.
2. The assembly is positioned into for heating
3. Induction heating is applied for 15 sec
4. The brazing rod is applied to the joint

Results/Benefits:

1. Since the brazing alloy is manually fed, the coil is placed under the joint, facing the visible side of the frame. The visible side of the joint is laying on a flat wooden surface, which does not allow the brazing alloy to leak and spill. This keeps the visible surface nice and clean, while the seam is internally brazed.
2. If solder paste is used, then the coil can be placed on top of the joint. If special dual coil is used, then both joints (top and bottom) can be done with one shot.
3. No frame flipping is needed in this case. See the video and zoom the pictures attached for more details.
4. No special cleaning is needed on either side of the joint. The samples on the pictures have been paper towel wiped only.

https://dw-inductionheater.com/induction-soldering-brass-corner-joint.html?feed_id=239730&_unique_id=660c2e3872b24

Induction Soldering Cable to Metallic Plate

Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater.

Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds

Results and Conclusions: The results were satisfactory at 14 seconds. The complete process can be achieved in less than 5 seconds by increasing the frequency from under 200 kHz to over 300 kHz, as well as by increasing the induction heating power

https://dw-inductionheater.com/induction-soldering-cable-to-metallic-plate.html?feed_id=239159&_unique_id=66072ec213f44

Induction Soldering Cables to Terminals

Objective Induction Soldering cables to terminals in under 20 seconds using induction.

Equipment DW-UHF-6KW-I handheld induction heater Materials • 0.078″² (50mm²) cable terminal • 0.078″² (50mm²) cable • Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500° F (260° C)

Process:

1. The 0.078″² (50mm²) cable terminal is attached to 0.078″² (50mm²) cable
2. The assembly is positioned inside the coil and induction heating is applied.
3. Time to temperature is about 4 -5 sec. The temperature is maintained constant to complete the soldering process. A foot switch is used to start and stop the machine.
4. After 15-20 sec, the cable and cable terminal are successfully soldered.

Results/Benefits: Suitable induction heating systems for the process: DW-UHF-6KW-I handheld induction heater The DW-UHF-6KW-I handheld induction heater will require a longer time to reach temperature and complete soldering. Induction heating provides:

• Strong durable joints
• Selective and precise heat zone, resulting in less part distortion and joint stress
• Less oxidation
• Faster heating cycles
• More consistent results and suitability for large volume production, without the need for batch processing
• Technology without pollution, which is clean and safe

https://dw-inductionheater.com/induction-soldering-cables-to-terminals.html?feed_id=239091&_unique_id=660678285e759

Induction Soldering Cable to Metallic Plate

Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater.

Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds

Results and Conclusions: The results were satisfactory at 14 seconds. The complete process can be achieved in less than 5 seconds by increasing the frequency from under 200 kHz to over 300 kHz, as well as by increasing the induction heating power

Induction Soldering Cable to Metallic Plate

Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater.

Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds

Results and Conclusions: The results were satisfactory at 14 seconds. The complete process can be achieved in less than 5 seconds by increasing the frequency from under 200 kHz to over 300 kHz, as well as by increasing the induction heating power

Induction Soldering Cables to Terminals

Objective Induction Soldering cables to terminals in under 20 seconds using induction.

Equipment DW-UHF-6KW-I handheld induction heater Materials • 0.078″² (50mm²) cable terminal • 0.078″² (50mm²) cable • Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500° F (260° C)

Process:

1. The 0.078″² (50mm²) cable terminal is attached to 0.078″² (50mm²) cable
2. The assembly is positioned inside the coil and induction heating is applied.
3. Time to temperature is about 4 -5 sec. The temperature is maintained constant to complete the soldering process. A foot switch is used to start and stop the machine.
4. After 15-20 sec, the cable and cable terminal are successfully soldered.

Results/Benefits: Suitable induction heating systems for the process: DW-UHF-6KW-I handheld induction heater The DW-UHF-6KW-I handheld induction heater will require a longer time to reach temperature and complete soldering. Induction heating provides:

• Strong durable joints
• Selective and precise heat zone, resulting in less part distortion and joint stress
• Less oxidation
• Faster heating cycles
• More consistent results and suitability for large volume production, without the need for batch processing
• Technology without pollution, which is clean and safe

Induction Soldering Cable to Metallic Plate

Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater.

Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds

Results and Conclusions: The results were satisfactory at 14 seconds. The complete process can be achieved in less than 5 seconds by increasing the frequency from under 200 kHz to over 300 kHz, as well as by increasing the induction heating power

Induction Soldering Brass Corner Joint

Hig Frequency Induction Soldering Brass Corner Joint

Objective Successfully solder two 45° brass corner joints. Equipment: DW-UHF-10kw induction soldering heater Materials StayBrite #8 silver solder supplied by customer Bridgit solder flux supplied by customer Brass corner joint Pancake coil Key Parameters Power: 5.5 kW Temperature: Approximately 550° F (288° C) Time: 20 sec

Process:

1. Flux is applied at all joints.
2. The assembly is positioned into for heating
3. Induction heating is applied for 15 sec
4. The brazing rod is applied to the joint

Results/Benefits:

1. Since the brazing alloy is manually fed, the coil is placed under the joint, facing the visible side of the frame. The visible side of the joint is laying on a flat wooden surface, which does not allow the brazing alloy to leak and spill. This keeps the visible surface nice and clean, while the seam is internally brazed.
2. If solder paste is used, then the coil can be placed on top of the joint. If special dual coil is used, then both joints (top and bottom) can be done with one shot.
3. No frame flipping is needed in this case. See the video and zoom the pictures attached for more details.
4. No special cleaning is needed on either side of the joint. The samples on the pictures have been paper towel wiped only.

https://dw-inductionheater.com/induction-soldering-brass-corner-joint.html?feed_id=222661&_unique_id=64d58300e535a

Induction Soldering Cable to Metallic Plate

Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater.

Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds

Results and Conclusions: The results were satisfactory at 14 seconds. The complete process can be achieved in less than 5 seconds by increasing the frequency from under 200 kHz to over 300 kHz, as well as by increasing the induction heating power

https://dw-inductionheater.com/induction-soldering-cable-to-metallic-plate.html?feed_id=222136&_unique_id=64d082955fb25

Induction Soldering Cables to Terminals

Objective Induction Soldering cables to terminals in under 20 seconds using induction.

Equipment DW-UHF-6KW-I handheld induction heater Materials • 0.078″² (50mm²) cable terminal • 0.078″² (50mm²) cable • Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500° F (260° C)

Process:

1. The 0.078″² (50mm²) cable terminal is attached to 0.078″² (50mm²) cable
2. The assembly is positioned inside the coil and induction heating is applied.
3. Time to temperature is about 4 -5 sec. The temperature is maintained constant to complete the soldering process. A foot switch is used to start and stop the machine.
4. After 15-20 sec, the cable and cable terminal are successfully soldered.

Results/Benefits: Suitable induction heating systems for the process: DW-UHF-6KW-I handheld induction heater The DW-UHF-6KW-I handheld induction heater will require a longer time to reach temperature and complete soldering. Induction heating provides:

• Strong durable joints
• Selective and precise heat zone, resulting in less part distortion and joint stress
• Less oxidation
• Faster heating cycles
• More consistent results and suitability for large volume production, without the need for batch processing
• Technology without pollution, which is clean and safe

https://dw-inductionheater.com/induction-soldering-cables-to-terminals.html?feed_id=222061&_unique_id=64cfcb94cb0b1

Induction Soldering Cable to Metallic Plate

Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater.

Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds

Results and Conclusions: The results were satisfactory at 14 seconds. The complete process can be achieved in less than 5 seconds by increasing the frequency from under 200 kHz to over 300 kHz, as well as by increasing the induction heating power