2023年9月22日星期五

Induction Soldering Cables to Terminals

Objective Induction Soldering cables to terminals in under 20 seconds using induction.
Equipment DW-UHF-6KW-I handheld induction heater Materials • 0.078″2 (50mm2) cable terminal • 0.078″2 (50mm2) cable • Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500° F (260° C)
Process:
  1. The 0.078″2 (50mm2) cable terminal is attached to 0.078″2 (50mm2) cable
  2. The assembly is positioned inside the coil and induction heating is applied.
  3. Time to temperature is about 4 -5 sec. The temperature is maintained constant to complete the soldering process. A foot switch is used to start and stop the machine.
  4. After 15-20 sec, the cable and cable terminal are successfully soldered.
Results/Benefits: Suitable induction heating systems for the process: DW-UHF-6KW-I handheld induction heater The DW-UHF-6KW-I handheld induction heater will require a longer time to reach temperature and complete soldering. Induction heating provides:
  • Strong durable joints
  • Selective and precise heat zone, resulting in less part distortion and joint stress
  • Less oxidation
  • Faster heating cycles
  • More consistent results and suitability for large volume production, without the need for batch processing
  • Technology without pollution, which is clean and safe

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HLQ induction heating machine manufacturer provides the service of induction brazing,melting,hot forming,hardening surface,annealing,shrink fitting,PWHT,etc.