refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

https://dw-inductionheater.com/refrigeration-induction-brazing-refrigerator-copper-pipes.html?feed_id=242890&_unique_id=6629756286c10

Induction Brazing Copper Tube For Refrigeration

Objective Induction Brazing of a Copper Refrigeration Tube to Steel Tube

Equipment DW-UHF-6KW-I Handheld Induction Brazing System Materials Copper Refrigeration  to steel tube Copper tube – 0.2” (5.08mm) at the interface Steel tube Flared interface 0.25” (6.35mm) Power: 6kW Temperature: 1600°F (871°C) Time: 6 sec

Results and Conclusions:

• Successfully braze copper to steel tube in 6 seconds
• Strong durable joints
• Precise control of the time and temperature
• Reduction in defects due to overheating
• Technology without pollution, clean and safe

  Bra

https://dw-inductionheater.com/induction-brazing-copper-tube-for-refrigeration.html?feed_id=240864&_unique_id=66162da90acc5

Induction Brazing Copper T Pipe With Induction Heating Machine

Objective Evaluate replacing of flame copper t pipe brazing with induction brazing. Equipment DW-HF-25kw high frequency induction heating machine

Materials

• Copper main tube – 1.13” (28.7 0mm) OD 1.01” (25.65 mm) ID • Riser tube copper – 0.84” (21.33 0mm)  OD,  0.76” (19.30 0mm)  ID Power: Power manually reduced from max output of 10kW to 15kW to provide even heat distribution on the assembly with the modified test coil. NOTE: Heat time can be improved with custom coil design. Temperature:  Approximately 704° C (1300° F) Time: 25sec

Process Steps: The copper tubes were cleaned and assembled. Two preformed alloy rings were made from available alloy in lab for the demonstration.  The wire used measured 0.787mm (0.031”) in diameter  Both the riser an base copper tubes were pre-fluxed with white braze flux. The assembly was placed in the test coil per the video bellow and the alloy flowed to form a joint at the “T” interface in 30seconds. Results and Conclusions: The target heat time for the smallest T joint assembly is 20 seconds . Using a lab test coil, we were able to effect a braze in the interface section of the tubes (copper) in 30 seconds.  

 

https://dw-inductionheater.com/induction-brazing-copper-t-pipe-with-induction-heating-machine.html?feed_id=240796&_unique_id=661576c3c085d

Induction Brazing Copper T Pipe With Induction Heating Machine

Objective Evaluate replacing of flame copper t pipe brazing with induction brazing. Equipment DW-HF-25kw high frequency induction heating machine

Materials

• Copper main tube – 1.13” (28.7 0mm) OD 1.01” (25.65 mm) ID • Riser tube copper – 0.84” (21.33 0mm)  OD,  0.76” (19.30 0mm)  ID Power: Power manually reduced from max output of 10kW to 15kW to provide even heat distribution on the assembly with the modified test coil. NOTE: Heat time can be improved with custom coil design. Temperature:  Approximately 704° C (1300° F) Time: 25sec

Process Steps: The copper tubes were cleaned and assembled. Two preformed alloy rings were made from available alloy in lab for the demonstration.  The wire used measured 0.787mm (0.031”) in diameter  Both the riser an base copper tubes were pre-fluxed with white braze flux. The assembly was placed in the test coil per the video bellow and the alloy flowed to form a joint at the “T” interface in 30seconds. Results and Conclusions: The target heat time for the smallest T joint assembly is 20 seconds . Using a lab test coil, we were able to effect a braze in the interface section of the tubes (copper) in 30 seconds.  

 

Induction Brazing Copper Tube For Refrigeration

Objective Induction Brazing of a Copper Refrigeration Tube to Steel Tube

Equipment DW-UHF-6KW-I Handheld Induction Brazing System Materials Copper Refrigeration  to steel tube Copper tube – 0.2” (5.08mm) at the interface Steel tube Flared interface 0.25” (6.35mm) Power: 6kW Temperature: 1600°F (871°C) Time: 6 sec

Results and Conclusions:

• Successfully braze copper to steel tube in 6 seconds
• Strong durable joints
• Precise control of the time and temperature
• Reduction in defects due to overheating
• Technology without pollution, clean and safe

  Bra

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

Induction Brazing Copper Tube For Refrigeration

Objective Induction Brazing of a Copper Refrigeration Tube to Steel Tube

Equipment DW-UHF-6KW-I Handheld Induction Brazing System Materials Copper Refrigeration  to steel tube Copper tube – 0.2” (5.08mm) at the interface Steel tube Flared interface 0.25” (6.35mm) Power: 6kW Temperature: 1600°F (871°C) Time: 6 sec

Results and Conclusions:

• Successfully braze copper to steel tube in 6 seconds
• Strong durable joints
• Precise control of the time and temperature
• Reduction in defects due to overheating
• Technology without pollution, clean and safe

  Bra

https://dw-inductionheater.com/induction-brazing-copper-tube-for-refrigeration.html?feed_id=223711&_unique_id=64df84313d531

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

Induction Brazing Copper T Pipe With Induction Heating Machine

Objective Evaluate replacing of flame copper t pipe brazing with induction brazing. Equipment DW-HF-25kw high frequency induction heating machine

Materials

• Copper main tube – 1.13” (28.7 0mm) OD 1.01” (25.65 mm) ID • Riser tube copper – 0.84” (21.33 0mm)  OD,  0.76” (19.30 0mm)  ID Power: Power manually reduced from max output of 10kW to 15kW to provide even heat distribution on the assembly with the modified test coil. NOTE: Heat time can be improved with custom coil design. Temperature:  Approximately 704° C (1300° F) Time: 25sec

Process Steps: The copper tubes were cleaned and assembled. Two preformed alloy rings were made from available alloy in lab for the demonstration.  The wire used measured 0.787mm (0.031”) in diameter  Both the riser an base copper tubes were pre-fluxed with white braze flux. The assembly was placed in the test coil per the video bellow and the alloy flowed to form a joint at the “T” interface in 30seconds. Results and Conclusions: The target heat time for the smallest T joint assembly is 20 seconds . Using a lab test coil, we were able to effect a braze in the interface section of the tubes (copper) in 30 seconds.  

 

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

Induction Brazing Copper T Pipe With Induction Heating Machine

Objective Evaluate replacing of flame copper t pipe brazing with induction brazing. Equipment DW-HF-25kw high frequency induction heating machine

Materials

• Copper main tube – 1.13” (28.7 0mm) OD 1.01” (25.65 mm) ID • Riser tube copper – 0.84” (21.33 0mm)  OD,  0.76” (19.30 0mm)  ID Power: Power manually reduced from max output of 10kW to 15kW to provide even heat distribution on the assembly with the modified test coil. NOTE: Heat time can be improved with custom coil design. Temperature:  Approximately 704° C (1300° F) Time: 25sec

Process Steps: The copper tubes were cleaned and assembled. Two preformed alloy rings were made from available alloy in lab for the demonstration.  The wire used measured 0.787mm (0.031”) in diameter  Both the riser an base copper tubes were pre-fluxed with white braze flux. The assembly was placed in the test coil per the video bellow and the alloy flowed to form a joint at the “T” interface in 30seconds. Results and Conclusions: The target heat time for the smallest T joint assembly is 20 seconds . Using a lab test coil, we were able to effect a braze in the interface section of the tubes (copper) in 30 seconds.  

 

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

Induction Brazing Copper T Pipe With Induction Heating Machine

Objective Evaluate replacing of flame copper t pipe brazing with induction brazing. Equipment DW-HF-25kw high frequency induction heating machine

Materials

• Copper main tube – 1.13” (28.7 0mm) OD 1.01” (25.65 mm) ID • Riser tube copper – 0.84” (21.33 0mm)  OD,  0.76” (19.30 0mm)  ID Power: Power manually reduced from max output of 10kW to 15kW to provide even heat distribution on the assembly with the modified test coil. NOTE: Heat time can be improved with custom coil design. Temperature:  Approximately 704° C (1300° F) Time: 25sec

Process Steps: The copper tubes were cleaned and assembled. Two preformed alloy rings were made from available alloy in lab for the demonstration.  The wire used measured 0.787mm (0.031”) in diameter  Both the riser an base copper tubes were pre-fluxed with white braze flux. The assembly was placed in the test coil per the video bellow and the alloy flowed to form a joint at the “T” interface in 30seconds. Results and Conclusions: The target heat time for the smallest T joint assembly is 20 seconds . Using a lab test coil, we were able to effect a braze in the interface section of the tubes (copper) in 30 seconds.  

 

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective
The objective is for  brazing of multiple joints on refrigerator pipes using induction heating.

Equipment
DW-UHF-6kw-III handheld induction heater

Materials
• copper pipes (Size 6 x 0.75 mm)
• brazing rings – 1 mm (CuP7)

Process: 

DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process.

The system can be integrated to accommodate different production line speeds and multiple assemblies.

Results:

• High quality and repeatability of the brazed joints.


• Increased productivity.


• Flexible system – can be easily re-programmed to accommodate different process requirements.

Induction Brazing Copper Tube For Refrigeration

Objective Induction Brazing of a Copper Refrigeration Tube to Steel Tube

Equipment DW-UHF-6KW-I Handheld Induction Brazing System Materials Copper Refrigeration  to steel tube Copper tube – 0.2” (5.08mm) at the interface Steel tube Flared interface 0.25” (6.35mm) Power: 6kW Temperature: 1600°F (871°C) Time: 6 sec

Results and Conclusions:

• Successfully braze copper to steel tube in 6 seconds
• Strong durable joints
• Precise control of the time and temperature
• Reduction in defects due to overheating
• Technology without pollution, clean and safe

  Bra

refrigeration induction brazing refrigerator copper pipes

Refrigeration Induction Brazing Refrigerator Copper Pipes Process

Objective The objective is for  brazing of multiple joints on refrigerator pipes using induction heating. Equipment DW-UHF-6kw-III handheld induction heater Materials • copper pipes (Size 6 x 0.75 mm) • brazing rings – 1 mm (CuP7)

Process:  DW-UHF-6kw-III handheld induction heater can braze multiple joints located in predefined positions in the assembly. Brazing alloy rings are placed on the joints prior to the brazing process. The system can be integrated to accommodate different production line speeds and multiple assemblies. Results:

• High quality and repeatability of the brazed joints.
• Increased productivity.
• Flexible system – can be easily re-programmed to accommodate different process requirements.

Induction Brazing Copper Tube For Refrigeration

Objective Induction Brazing of a Copper Refrigeration Tube to Steel Tube

Equipment DW-UHF-6KW-I Handheld Induction Brazing System Materials Copper Refrigeration  to steel tube Copper tube – 0.2” (5.08mm) at the interface Steel tube Flared interface 0.25” (6.35mm) Power: 6kW Temperature: 1600°F (871°C) Time: 6 sec

Results and Conclusions:

• Successfully braze copper to steel tube in 6 seconds
• Strong durable joints
• Precise control of the time and temperature
• Reduction in defects due to overheating
• Technology without pollution, clean and safe

  Bra