Induction Brazing Carbide To Steel

Objective Induction Brazing carbide to steel parts Equipment DW-HF-15kw Induction Heating Power Supply HLQ custom coil Key Parameters Power: 5.88 kW Temperature: Approximately 1500°F (815°C) Time: 10 sec Materials Coil-  2 helical turns (20 mm ID) 1 planar turn (40 mm OD, 13 mm Height) Carbide-  13 mm OD, 3 mm wall thickness Steel piece– 20 mm OD, 13 mm ID

Process:

1. To demonstrate elimination of “hand feeding” the alloy, we formed the alloy into a ring to tightly fit over the center post tube. This method provides a uniform amount for each cycle, resulting in uniform joints and wetting.
2. The custom made coil was then placed over the steel piece, where is was set for 10 seconds to heat the alloy.
3. The alloy was heated at approximately 1500°F (815)°C
4.  The whole piece is left alone and cooled with ambient air

Results/Benefits:

• Induction Brazing was successful all in under 15 seconds with 8kW
• High quality and repeatability of the brazed joints
• Increased productivity
• Rings will need to be developed for specific joints to prevent the use of too much alloy
• Precise control of the time and temperature

https://dw-inductionheater.com/high-frequency-induction-brazing-carbide-to-steel-process.html?feed_id=237924&_unique_id=65fde60bb551a

Induction Brazing Carbide Tipping of Medical Tools

High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications

Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction heating technology to replace torches and achieve a cleaner brazing process. Induction Brazing Equipment: DW-HF-15 induction brazing equipment was set at 40% to complete the process. The adaptive digital phase control provides efficient operation in a wide frequency range.   Induction Brazing Process: A stainless-steel pin cutter 6 13/16” (17 cm) long with a 0.775” (1.96 cm) wide area for heating had to be brazed with two carbide inserts 25/32”(1.98 cm) long, 1/8” (7.8 mm) wide, 3/32” (2.54 cm) deep. There was an overlap 9/16” (1.42 cm) long, 1/8” (25.4 mm) wide (on each side of cutting head) and 1/16” (1.58 mm) deep. Brazing flux was applied to the joint area. The carbide inserts were then placed in between the pre-forms. The assembly was closed together and brought into the induction heating coil. Heat was applied for 8 seconds reaching the temperature of ~1400°F (760°C). The parts were successfully brazed together. Industry: Medical & Dental https://dw-inductionheater.com/induction-brazing-carbide-tipping-of-medical-tools.html?feed_id=234808&_unique_id=65dae83c26fa5

Induction Brazing Carbide To Steel

Objective Induction Brazing carbide to steel parts Equipment DW-HF-15kw Induction Heating Power Supply HLQ custom coil Key Parameters Power: 5.88 kW Temperature: Approximately 1500°F (815°C) Time: 10 sec Materials Coil-  2 helical turns (20 mm ID) 1 planar turn (40 mm OD, 13 mm Height) Carbide-  13 mm OD, 3 mm wall thickness Steel piece– 20 mm OD, 13 mm ID

Process:

1. To demonstrate elimination of “hand feeding” the alloy, we formed the alloy into a ring to tightly fit over the center post tube. This method provides a uniform amount for each cycle, resulting in uniform joints and wetting.
2. The custom made coil was then placed over the steel piece, where is was set for 10 seconds to heat the alloy.
3. The alloy was heated at approximately 1500°F (815)°C
4.  The whole piece is left alone and cooled with ambient air

Results/Benefits:

• Induction Brazing was successful all in under 15 seconds with 8kW
• High quality and repeatability of the brazed joints
• Increased productivity
• Rings will need to be developed for specific joints to prevent the use of too much alloy
• Precise control of the time and temperature

Induction Brazing Carbide To Steel

Objective Induction Brazing carbide to steel parts Equipment DW-HF-15kw Induction Heating Power Supply HLQ custom coil Key Parameters Power: 5.88 kW Temperature: Approximately 1500°F (815°C) Time: 10 sec Materials Coil-  2 helical turns (20 mm ID) 1 planar turn (40 mm OD, 13 mm Height) Carbide-  13 mm OD, 3 mm wall thickness Steel piece– 20 mm OD, 13 mm ID

Process:

1. To demonstrate elimination of “hand feeding” the alloy, we formed the alloy into a ring to tightly fit over the center post tube. This method provides a uniform amount for each cycle, resulting in uniform joints and wetting.
2. The custom made coil was then placed over the steel piece, where is was set for 10 seconds to heat the alloy.
3. The alloy was heated at approximately 1500°F (815)°C
4.  The whole piece is left alone and cooled with ambient air

Results/Benefits:

• Induction Brazing was successful all in under 15 seconds with 8kW
• High quality and repeatability of the brazed joints
• Increased productivity
• Rings will need to be developed for specific joints to prevent the use of too much alloy
• Precise control of the time and temperature

https://dw-inductionheater.com/high-frequency-induction-brazing-carbide-to-steel-process.html?feed_id=221161&_unique_id=64c6749551518

Induction Brazing Carbide Tipping of Medical Tools

High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications

Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction heating technology to replace torches and achieve a cleaner brazing process. Induction Brazing Equipment: DW-HF-15 induction brazing equipment was set at 40% to complete the process. The adaptive digital phase control provides efficient operation in a wide frequency range.   Induction Brazing Process: A stainless-steel pin cutter 6 13/16” (17 cm) long with a 0.775” (1.96 cm) wide area for heating had to be brazed with two carbide inserts 25/32”(1.98 cm) long, 1/8” (7.8 mm) wide, 3/32” (2.54 cm) deep. There was an overlap 9/16” (1.42 cm) long, 1/8” (25.4 mm) wide (on each side of cutting head) and 1/16” (1.58 mm) deep. Brazing flux was applied to the joint area. The carbide inserts were then placed in between the pre-forms. The assembly was closed together and brought into the induction heating coil. Heat was applied for 8 seconds reaching the temperature of ~1400°F (760°C). The parts were successfully brazed together. Industry: Medical & Dental https://dw-inductionheater.com/induction-brazing-carbide-tipping-of-medical-tools.html?feed_id=217411&_unique_id=64a3711e8744b

Induction Brazing Carbide Tipping of Medical Tools

High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications

Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction heating technology to replace torches and achieve a cleaner brazing process. Induction Brazing Equipment: DW-HF-15 induction brazing equipment was set at 40% to complete the process. The adaptive digital phase control provides efficient operation in a wide frequency range.   Induction Brazing Process: A stainless-steel pin cutter 6 13/16” (17 cm) long with a 0.775” (1.96 cm) wide area for heating had to be brazed with two carbide inserts 25/32”(1.98 cm) long, 1/8” (7.8 mm) wide, 3/32” (2.54 cm) deep. There was an overlap 9/16” (1.42 cm) long, 1/8” (25.4 mm) wide (on each side of cutting head) and 1/16” (1.58 mm) deep. Brazing flux was applied to the joint area. The carbide inserts were then placed in between the pre-forms. The assembly was closed together and brought into the induction heating coil. Heat was applied for 8 seconds reaching the temperature of ~1400°F (760°C). The parts were successfully brazed together. Industry: Medical & Dental

Induction Brazing Carbide Tipping of Medical Tools

High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications

Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction heating technology to replace torches and achieve a cleaner brazing process. Induction Brazing Equipment: DW-HF-15 induction brazing equipment was set at 40% to complete the process. The adaptive digital phase control provides efficient operation in a wide frequency range.   Induction Brazing Process: A stainless-steel pin cutter 6 13/16” (17 cm) long with a 0.775” (1.96 cm) wide area for heating had to be brazed with two carbide inserts 25/32”(1.98 cm) long, 1/8” (7.8 mm) wide, 3/32” (2.54 cm) deep. There was an overlap 9/16” (1.42 cm) long, 1/8” (25.4 mm) wide (on each side of cutting head) and 1/16” (1.58 mm) deep. Brazing flux was applied to the joint area. The carbide inserts were then placed in between the pre-forms. The assembly was closed together and brought into the induction heating coil. Heat was applied for 8 seconds reaching the temperature of ~1400°F (760°C). The parts were successfully brazed together. Industry: Medical & Dental

Induction Brazing Carbide Tipping of Medical Tools

High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications

Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction heating technology to replace torches and achieve a cleaner brazing process. Induction Brazing Equipment: DW-HF-15 induction brazing equipment was set at 40% to complete the process. The adaptive digital phase control provides efficient operation in a wide frequency range.   Induction Brazing Process: A stainless-steel pin cutter 6 13/16” (17 cm) long with a 0.775” (1.96 cm) wide area for heating had to be brazed with two carbide inserts 25/32”(1.98 cm) long, 1/8” (7.8 mm) wide, 3/32” (2.54 cm) deep. There was an overlap 9/16” (1.42 cm) long, 1/8” (25.4 mm) wide (on each side of cutting head) and 1/16” (1.58 mm) deep. Brazing flux was applied to the joint area. The carbide inserts were then placed in between the pre-forms. The assembly was closed together and brought into the induction heating coil. Heat was applied for 8 seconds reaching the temperature of ~1400°F (760°C). The parts were successfully brazed together. Industry: Medical & Dental

Induction Brazing Carbide Tipping of Medical Tools

High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications

Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction heating technology to replace torches and achieve a cleaner brazing process. Induction Brazing Equipment: DW-HF-15 induction brazing equipment was set at 40% to complete the process. The adaptive digital phase control provides efficient operation in a wide frequency range.   Induction Brazing Process: A stainless-steel pin cutter 6 13/16” (17 cm) long with a 0.775” (1.96 cm) wide area for heating had to be brazed with two carbide inserts 25/32”(1.98 cm) long, 1/8” (7.8 mm) wide, 3/32” (2.54 cm) deep. There was an overlap 9/16” (1.42 cm) long, 1/8” (25.4 mm) wide (on each side of cutting head) and 1/16” (1.58 mm) deep. Brazing flux was applied to the joint area. The carbide inserts were then placed in between the pre-forms. The assembly was closed together and brought into the induction heating coil. Heat was applied for 8 seconds reaching the temperature of ~1400°F (760°C). The parts were successfully brazed together. Industry: Medical & Dental