2020年5月24日星期日

induction brazing brass pipe to brass part




Objective

High Frequency Induction Brazing brass pipe to brass part and a brass tip in under one minute using induction.





Equipment

DW-UHF-6KW-III handheld induction brazing machine


handheld inductino heater


2 turns coil


Materials

• Wide brass part

• Brass pipe

• Silver-based brazing alloy, provided by customer









Test 1 – Pipe to wide part:

Key Parameters

Power: 4.4 kW

Temperature: Approximately 1400° F (760° C)

Time: 38 sec









Test 2 – Pipe to tip:

Key Parameters

Power: 4.4 kW

Temperature: Approximately 1400° F (760° C)

Time: 17 sec









Process:

Test 1



  • The wide part and brass pipe are assembled and a brazing alloy ring is placed between them.

  • The assembly is put inside the induction heating coil and induction heat is applied.

  • The joint is completed in 38 seconds.



Test 2



  • The tip and pipe are assembled and a brazing alloy ring is placed between them.

  • The assembly is put inside the coil and induction heat is applied.

  • The joint is completed in 17 seconds.



Results/Benefits:

Induction heating provides:



  • Strong durable joints

  • Selective and precise heat zone, resulting in less part distortion and joint stress than welding

  • Less oxidation

  • Faster heating cycles

  • More consistent results and suitability for large volume production, without the need for batch processing

  • Safer process than flame brazing







https://dw-inductionheater.com/wp-content/uploads/2020/05/induction-brazing-brass-pipe-to-brass-part3.png?v=1590326628
https://dw-inductionheater.com/induction-brazing-brass-pipe-to-brass-part.html
brazing brass, Brazing Brass pipe, brazing brass pipe machine, HF brazing brass, HF brazing brass part, HF brazing brass system, induction brass brazing, induction brazing brass, Induction Brazing Brass pipe, radio frequency brazing brass

关注者

博客归档

我的简介

我的照片
HLQ induction heating machine manufacturer provides the service of induction brazing,melting,hot forming,hardening surface,annealing,shrink fitting,PWHT,etc.