Induction Soldering Copper Tap

Induction Soldering Copper Tap https://dw-inductionheater.com/induction-soldering-copper-tap.html?feed_id=276360&_unique_id=68002fb4bb5ba

Induction Soldering Brass Corner Joint

Induction Soldering Brass Corner Joint https://dw-inductionheater.com/induction-soldering-brass-corner-joint.html?feed_id=269256&_unique_id=67aa6242be3fe

Induction Soldering Wire To Aluminum Lug

Induction Soldering Wire To Aluminum Lug https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html?feed_id=268966&_unique_id=67a66ddd5495c

Induction Soldering Brass to Steel Plate

Induction Soldering Brass to Steel Plate https://dw-inductionheater.com/induction-soldering-brass-to-steel-plate.html?feed_id=268821&_unique_id=67a473a2d21df

Induction Soldering Cables to Terminals

Induction Soldering Cables to Terminals https://dw-inductionheater.com/induction-soldering-cables-to-terminals.html?feed_id=268676&_unique_id=67a2797291aa4

Induction Soldering Coaxial Cable

Induction Soldering Coaxial Cable https://dw-inductionheater.com/induction-soldering-coaxial-cable.html?feed_id=266095&_unique_id=677fde2e180db

Induction Soldering Cables to Terminals

Objective
Induction Soldering cables to terminals in under 20 seconds using induction.

Equipment
DW-UHF-6KW-I handheld induction heater

Materials
• 0.078″² (50mm²) cable terminal

• 0.078″² (50mm²) cable

• Soldering alloy Sn60Pb38Cu2

Key Parameters
Power: 2.8 kW

Time: 15-20 sec

Temperature: 500° F (260° C)

Process:

1. The 0.078″² (50mm²) cable terminal is attached to 0.078″² (50mm²) cable


2. The assembly is positioned inside the coil and induction heating is applied.


3. Time to temperature is about 4 -5 sec. The temperature is maintained constant to complete the soldering process. A foot switch is used to start and stop the machine.


4. After 15-20 sec, the cable and cable terminal are successfully soldered.

Results/Benefits:
Suitable induction heating systems for the process:

DW-UHF-6KW-I handheld induction heater

The DW-UHF-6KW-I handheld induction heater will require a longer time to reach temperature and complete soldering.

Induction heating provides:

• Strong durable joints


• Selective and precise heat zone, resulting in less part distortion and joint stress


• Less oxidation


• Faster heating cycles


• More consistent results and suitability for large volume production, without the need for batch processing


• Technology without pollution, which is clean and safe

https://dw-inductionheater.com/wp-content/uploads/2020/04/Induction-Soldering-Cables-to-Terminals-2-1.png?v=1585812073
https://dw-inductionheater.com/induction-soldering-cables-to-terminals.html
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Induction Soldering Brass to Steel Plate

High Frequency Induction Soldering Brass to Steel Plate Technology

Objective

High Frequency Induction Soldering brass to steel plate

Equipment

DW-UHF-6KW-I handheld induction brazing heater

Materials
Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and

Harris Bridgit Lead Free Soldering Flux.

Key Parameters
Power: 2kW

Temperature: 535°F to 585°F (279°C to 307°C)

Time: 21 Seconds

 

https://dw-inductionheater.com/wp-content/uploads/2020/03/soldering-brass-to-steel-plate.png?v=1585465023
https://dw-inductionheater.com/induction-soldering-brass-to-steel-plate.html
high frequency soldering steel, induction soldering brass, induction soldering heater, induction soldering steel plate, RF soldering system, soldering brass, soldering brass to steel, soldering steel plate

Induction Soldering Brass to Steel Plate

High Frequency Induction Soldering Brass to Steel Plate Technology

Objective

High Frequency Induction Soldering brass to steel plate

Equipment

DW-UHF-6KW-I handheld induction brazing heater

Materials
Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and

Harris Bridgit Lead Free Soldering Flux.

Key Parameters
Power: 2kW

Temperature: 535°F to 585°F (279°C to 307°C)

Time: 21 Seconds

 

https://dw-inductionheater.com/wp-content/uploads/2020/03/soldering-brass-to-steel-plate.png?v=1585465023
https://dw-inductionheater.com/induction-soldering-brass-to-steel-plate.html
high frequency soldering steel, induction soldering brass, induction soldering heater, induction soldering steel plate, RF soldering system, soldering brass, soldering brass to steel, soldering steel plate

Induction Soldering Brass to Steel Plate

High Frequency Induction Soldering Brass to Steel Plate Technology

Objective

High Frequency Induction Soldering brass to steel plate

Equipment

DW-UHF-6KW-I handheld induction brazing heater

Materials
Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and

Harris Bridgit Lead Free Soldering Flux.

Key Parameters
Power: 2kW

Temperature: 535°F to 585°F (279°C to 307°C)

Time: 21 Seconds

 

https://dw-inductionheater.com/wp-content/uploads/2020/03/soldering-brass-to-steel-plate.png?v=1585465023
https://dw-inductionheater.com/induction-soldering-brass-to-steel-plate.html
high frequency soldering steel, induction soldering brass, induction soldering heater, induction soldering steel plate, RF soldering system, soldering brass, soldering brass to steel, soldering steel plate

Induction Soldering Wire To Aluminum Lug

Objective

The objective of this induction soldering wire to aluminum lug in under 30 seconds.

Equipment
DW-UHF-6KW-III handheld induction soldering heater

HLQ custom coil

Key Parameters

Power: 1.75 kW

Temperature: Approximately 250°C (482°F)

Time: 25 seconds

Materials

Aluminum Lug

Litz Cables

Induction Soldering Process:

In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results:

The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

https://dw-inductionheater.com/wp-content/uploads/2020/03/induction-soldering-wire-to-aluminum.png?v=1585397654
https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html
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