Induction Soldering Wire To Aluminum Lug

Induction Soldering Wire To Aluminum Lug https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html?feed_id=268966&_unique_id=67a66ddd5495c

high frequency induction soldering wire to connector

high frequency induction soldering wire to connector https://dw-inductionheater.com/high-frequency-induction-soldering-wire-to-connector.html?feed_id=268908&_unique_id=67a57756044ec

high frequency induction soldering wire to connector

Objective

The purpose of this test is to demonstrate the induction soldering wire to connector

Recommended Equipment

The recommended equipment for this test is the with the customized induction heating coil.

 DW-UHF-6KW-I handheld induction heater

Key Parameters
Power: Up to 0.48 kW

Temperature: 392°F (200°C)

Time: 1.5 seconds

Process and Results:

This induction soldering wire to connector process was quick yet effective. The unit was run at 985 kHz, the reason for using such a high frequency was to couple into the small diameter of the wires. The whole process from the heat being turned on to the hardening of the solder took 1.5 seconds. Previously a soldering iron was being used to complete this task, however induction soldering was proven to be much faster and more efficient. The process can now be automated on an assembly line, because the system can remotely be turned on.

https://dw-inductionheater.com/wp-content/uploads/2020/03/induction-soldering-wire-to-connector-process.png?v=1585448637
https://dw-inductionheater.com/high-frequency-induction-soldering-wire-to-connector.html
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Induction Soldering Wire To Aluminum Lug

Objective

The objective of this induction soldering wire to aluminum lug in under 30 seconds.

Equipment
DW-UHF-6KW-III handheld induction soldering heater

HLQ custom coil

Key Parameters

Power: 1.75 kW

Temperature: Approximately 250°C (482°F)

Time: 25 seconds

Materials

Aluminum Lug

Litz Cables

Induction Soldering Process:

In order to start the induction soldering process, the aluminum lug was placed in the center of the coil. Then the litz wire was placed into the lug along with the solder. The solder started to melt after 25 seconds at approximately 250°C (482°F). After the solder was completely melted it was left to cool for one minute before proceeding.

Results:

The tests were a success. We were able to prove that induction heating was a much faster method of induction soldering wire to aluminum lug rather than using a torch as the customer had done in the past. The application testing showed an increase in productivity and control over the time and temperature.

https://dw-inductionheater.com/wp-content/uploads/2020/03/induction-soldering-wire-to-aluminum.png?v=1585397654
https://dw-inductionheater.com/induction-soldering-wire-to-aluminum-lug.html
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