Induction Soldering Copper Tap

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Induction Soldering Brass Connector

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Induction Soldering Fuse Caps

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Induction Soldering Brass Corner Joint

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high frequency induction soldering wire to connector

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Induction Soldering Cable to Metallic Plate

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Induction Soldering Coaxial Cable to Connector Ring

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Induction Soldering Coaxial Cable

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High frequency Induction Soldering Brass Tubes

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High frequency induction soldering machine

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Induction Soldering Coaxial Cable to Connector Ring

Objective
Induction Soldering coaxial cable to connector ring and pin in two steps in under 5 seconds by reaching a temperature of 500°F (260°C) with induction heating.

Equipment
 DW-UHF-6KW-I handheld induction Soldering Heater

Materials
• No-flux solder wire

• Coaxial cable

• Cable connector

• Center pin

Key Parameters
Power: 1.0kW

Temperature: 662°F (350°C)

Time: 5 sec

Process:

1. The coaxial cable and connector were placed vertically inside the coil.


2. Induction heating was applied for 3 seconds, at which point the part is hot enough for soldering.


3. The soldering wire was fed between the cable braid and connector.


4. Solder wire was inserted into the center pin, and the center pin was placed in the coil.


5. The cable with connector was placed above the pin.


6. Induction heating was applied for 1.5 seconds, after which the part was hot enough for soldering.


7. The center conductor was inserted into the pin.


8. The assembly was inspected to ensure that the induction soldering was successful.

Results/Benefits:

• Strong durable joints and faster heating cycles


• Selective and precise heat zone, resulting in less part distortion and joint stress


• Technology without pollution, which is both clean and safe

 

https://dw-inductionheater.com/wp-content/uploads/2020/04/Soldering-Coaxial-Cable-to-Connector.png?v=1585816549
https://dw-inductionheater.com/induction-soldering-coaxial-cable-to-connector-ring.html
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high frequency induction soldering wire to connector

Objective

The purpose of this test is to demonstrate the induction soldering wire to connector

Recommended Equipment

The recommended equipment for this test is the with the customized induction heating coil.

 DW-UHF-6KW-I handheld induction heater

Key Parameters
Power: Up to 0.48 kW

Temperature: 392°F (200°C)

Time: 1.5 seconds

Process and Results:

This induction soldering wire to connector process was quick yet effective. The unit was run at 985 kHz, the reason for using such a high frequency was to couple into the small diameter of the wires. The whole process from the heat being turned on to the hardening of the solder took 1.5 seconds. Previously a soldering iron was being used to complete this task, however induction soldering was proven to be much faster and more efficient. The process can now be automated on an assembly line, because the system can remotely be turned on.

https://dw-inductionheater.com/wp-content/uploads/2020/03/induction-soldering-wire-to-connector-process.png?v=1585448637
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