Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.         https://dw-inductionheater.com/why-choose-induction-brazing.html?feed_id=243896&_unique_id=663207553ec6a

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times https://dw-inductionheater.com/high-frequency-induction-brazing-diamond-inserts.html?feed_id=230826&_unique_id=6556150324734

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.         https://dw-inductionheater.com/why-choose-induction-brazing.html?feed_id=226786&_unique_id=64fb6204c13f5

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

Why choose Induction Brazing?

Why choose Induction Brazing?

Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity:

1. Speedier solution
Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes.
2. Quicker throughput
Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes.
3. Consistent performance
Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations.

4. Unique controllability

Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints.
5. More productive environment
Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature.
6. Put your space to work
DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts.
7. No-contact process
Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.



 

 

 


 

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

Why choose Induction Brazing?

Why choose Induction Brazing? Induction heating technology is steadily displacing open flames and ovens as the preferred heat source in brazing. Seven key reasons explain this growing popularity: 1. Speedier solution Induction heating transfers more energy per square millimeter than an open flame. Put simply, induction can braze more parts per hour than alternative processes. 2. Quicker throughput Induction is ideal for in-line integration. Batches of parts no longer have to be taken aside or sent out for brazing. Electronic controls and customized coils let us integrate the brazing process into seamless production processes. 3. Consistent performance Induction heating is controllable and repeatable. Enter your desired process parameters into the induction equipment, and it will repeat heating cycles with only negligible deviations. 4. Unique controllability Induction lets operators view the brazing process, something that is difficult with flames. This and precise heating minimize the risk of overheating, which causes weak joints. 5. More productive environment Open flames create uncomfortable working environments. Operator morale and productivity suffer as a result. Induction is silent. And there is virtually no increase in ambient temperature. 6. Put your space to work DAWEI Induction brazing equipment has a small footprint. Induction stations slot easily into production cells and existing layouts. And our compact, mobile systems let you work on hard-to-access parts. 7. No-contact process Induction produces heat within the base metals — and nowhere else. It’s a no-contact process; the base metals never come into contact with flames. This protects the base metals from warping, which in turn increases yield and product quality.        

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts Objective: Induction Brazing diamond inserts to a steel drilling ring Material : • steel ring and diamond inserts • Braze shim preform • Flux Temperature :1300 – 1350 (700 – 730) °F (°C) Frequency :78 kHz Equipment: DW-HF-15kW, induction heating system, equipped with a remote heat station containing two 0.5 μF capacitors (total 0.25 μF) An induction heating coil designed and developed specifically for this application. Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature. Results/Benefits • reduced ring warping compared to furnace induction heating • decreased cycle time due to reduced ramp-up and cooldown times

RF Brazing Copper System

RF Brazing Copper System With Induction

Applications

*Quick quenching *Hardening for small depth *Brazing for tiny workpiece *Heating tiny workpiece *Diamond blade brazing to segments, carbon steel blade brazing, PCBN blade brazing etc.

*Glasses steel alloys frame brazing, small bearings quenching, annealing etc.

*Jewelries brazing, watchcase annealing and clock outer quenching.

*Electronics products brazing/welding/heating: fine and expensive products like bulb filaments etc.

*Precise mechanical parts brazing/heating.

*Stainless steel strip annealing etc.

 

Model		DW-UHF-30KW
Input Voltage		3 phases,380V±10%,50/60Hz
Output Power		30KW
Oscillate frequency		50-200KHz
Max Input Current		45A
Cooling Water		>0.2 MPa, 5 L/Min,
Weight		55KG
Size	Main	590X300X530mm
	Head	520X255X380mm

Main characteristics:

1. With high frequency up to 50-250KHz.the quenching thickness can be controlled lower than 1mm ,and  very  tiny parts can be easily heated. 2. IGBT and inverting technologies of third generation been used, higher reliability and lower maintenance cost. 3. 100% duty cycle, continuous working is allowed at Max power output. 4.  Light weight,55KG only. Small and portable.

5.  Constant current or constant power status can be selected accordingly to achieve higher heating efficiency.

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