Company

HLQ INDUCTION EQUIPMENT CO.,LTD （Former Name：DaWei Induction Heating Machine Co., Ltd） specializes in Induction Heating machines manufacturing and marketing for more than 15 years. The machines cover Automatic Surface Hardening & Tempering Machines, Air Cooled Induction Heating Machines,Flexible Brazing Systems,Auto Induction Forging Furnace,complete induction hardening system, Aluminum and Copper Melting Furnaces,Compact Adhesive Curing Systems Efficient Tube Welders & Thermal Straightening Systems. They are wildly used in heat treatment, bonding, brazing, welding, forging, melting,preheating and heat fitting solutions.Transistor converters from 500Hz to 2.0MKHz frequency & IGBT power sizes from 5 to 300 KW (KGPS 100kw^2000kw).

HLQ Induction Heating Equipment Co

Induction heating machines apply the most advanced electric components and unique high-new techniques.They can heat metal quickly and partially. They can also penetrate nonmetal to heat metals till metals fuse without contacting with metals directly. Compare with other heating methods, our induction heating machine has many advantages: full solid state,self-control and self-protection function. It starts up with required pressure and water, taking up less floor space and requiring less start-up and shutdown time, heating safely, frugally without any pollution.

With the company development, our company pay more and more attention to research& development and service after sales. We comply ISO9000-2000 strictly in our processing. Our company wins a nice fame for our high quality machine and good.

HLQ Induction Heating equipment

induction heating catalogue

HLQ-Brochureinduction_heating_principle

induction heating coils design

Induction Heating Coil Design and Basic Design

induction_heating_coils_design

induction_heating_process

Induction_Heating_principle

https://dw-inductionheater.com/wp-content/uploads/2015/03/20100102225810606.jpg
https://dw-inductionheater.com/about-us.html

Advantages of Induction Heating

what is advantages of induction heating,brazing,hardening,melting and forging,etc?

Why choose induction heating over open flame,convection,radiant or another heating method?Here’s a short summary of the major advantages that modern solid state induction heating offers for lean manufacturing:

*Heating Fast

Induction heating is induced within the part itself by alternating electrical current. As a result, product warpage, distortion and reject rates are minimized. For maximum product quality, the part can be isolated in an enclosed chamber with a vacuum, inert or reducing atmosphere to eliminate the effects of oxidation. Production rates can be maximized because induction works so quickly; heat is developed directly and instantly (>2000º F. in < 1 second) inside the part. Startup is virtually instantaneous; no warm up or cool down cycle is required. The induction heating process can be completed on the manufacturing floor, next to the cold or hot forming machine, instead of sending batches of parts to a remote furnace area or subcontractor. For example, a brazing or soldering process which previously required a time-consuming, off-line batch heating approach can now be replaced with a continuous, one-piece flow manufacturing system.

*Heating Consistent

Induction heating eliminates the inconsistencies and quality issues associated

with open flame, torch heating and other methods. Once the system is properly calibrated and set up, there is no guess work or variation; the heating pattern is repeatable and consistent. With modern solid state systems, precise temperature control provides uniform results; power can be instantly turned on or shut off. With closed loop temperature control, advanced induction heating systems have the capability to measure the temperature of each individual part. Specific ramp up, hold and ramp down rates can be established & data can be recorded for each part that is run.

*Heating Clean

Induction heating systems do not burn traditional fossil fuels; induction is a clean, non-polluting process which will help protect the environment. An induction system improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise. Heating is safe and efficient with no open flame to endanger the operator or obscure the process. Non-conductive materials are not affected and can be located in close proximity to the heating zone without damage.

*Save Energy

Tired of increasing utility bills? This uniquely energy-efficient process converts up to 90% of the energy expended energy into useful heat; batch furnaces are generally only 45% energy-efficient. And since induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare minimum. The repeatability and consistency of the induction process make it highly compatible with energy-efficient automated systems.

HLQ-Brochureinduction_heating_principle

induction_heating_process

Induction_Heating_principle

advantages of induction heating

https://dw-inductionheater.com/wp-content/uploads/2016/07/induction-heating-principle.jpg
https://dw-inductionheater.com/advantages-induction-heating.html

Basic of Induction Heating

The basic of induction heating principle have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts. More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction heating power supplies.

Induction heating takes place in an electrically conducting object (not necessarily magnetic steel) when the object is placed in a varying magnetic field. Induction heating is due to the hysteresis and eddy-current losses.

Hysteresis losses only occur in magnetic materials such as steel, nickel, and very few others. Hysteresis loss states that this is caused by friction between molecules when the material is magnetized first in one direction, and then in the other. The molecules may be regarded as small magnets which turn around with each reversal of direction of the magnetic field. Work (energy) is required to turn them around. The energy converts into heat. The rate of expenditure of energy (power) increases with an increased rate of reversal (frequency).

Eddy-current losses occur in any conducting material in a varying magnetic field. This causes heading, even if the materials do not have any of the magnetic properties usually associated with iron and steel. Examples are copper, brass, aluminum, zirconium, nonmagnetic stainless steel, and uranium. Eddy currents are electric currents inducted by transformer action in the material. As their name implies, they appear to flow around in swirls on eddies within a solid mass of material. Eddy-current losses are much more important than hysteresis losses in induction heating. Note that induction heating is applied to nonmagnetic materials, where no hysteresis losses occur.

For the heating of steel for hardening, forging, melting, or any other purposes which require a temperature above Curie temperature, we cannot depend upon hysteresis. Steel loses its magnetic properties above this temperature. When steel is heated below the Curie point, the contribution of hysteresis is usually so small that it can be ignored. For all practical purposes, the I²R of the eddy currents is the only way in which electrical energy can be turned into heat for induction heating purposes.

Two basic things for induction heating to occur:

• A changing magnetic field


• An electrically conductive material placed into the magnetic field

basic of induction heating

 

 

 

 

 

 

 

 

HLQ-Brochureinduction_heating_principle

induction_heating_process

Induction_Heating_principle

https://dw-inductionheater.com/wp-content/uploads/2016/07/basic-of-induction-heating-300x255.png
https://dw-inductionheater.com/basic-induction-heating.html

Melting Aluminum Recycling Furnace

The top China 200^1200kg induction melting aluminum recycling furnace for melting aluminum scraps,cans,slags,induction melting Aluminum scrap furnace,aluminum cans induction smelter,Aluminum scraps melting induction furnace,melting aluminum cans furnace.

Aluminum is the most recyclable of all materials. Discarded aluminum is more valuable than any other item in the recycling bin.Aluminum is recycled through a variety of programs. The most commonly recognized consumer programs are curbside and municipal. Within the industry, building and automotive parts are collected for recycling. More than 90 percent of the aluminum in building and automotive parts is recycled at the end of use. All of these items serve as a feedstock and are sent to aluminum recyclers to be melted down in the secondary production process.

Advantages of electromagnetic induction aluminum melting recycling furnace:

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series induction melting aluminum recycling furnace: 

 

Type	Input Power	Melting Capacity			Max Temperature
		steel, stainless steel	copper, gold, silver (scrap, Slag)	aluminum, aluminum alloy, Aluminum scrap, Aluminum slag, pop can	1800℃
SMJD-463	60 KW	200 KG	500 KG	200 KG
SMJD-480	60 KW	150 KG	500 KG	150 KG
SMJD-580	80 KW	200 KG	600 KG	200 KG
SMJD-600	60 KW	230 KG	560 KG	230 KG
SMJD-900	120 KW	300 KG	900 KG	300 KG
SMJD-905	80 KW	300 KG	900 KG	300 KG
SMJD-1250	80 KW	400 KG	1200 KG	400 KG
SMJD-1250	120 KW	450 KG	1350 KG	450 KG
SMJD-1500	120 KW	500 KG	1500 KG	500 KG
SMJD-1550	120 KW	520 KG	1560 KG	520 KG
SMJD-1700	160KW	600 KG	1700 KG	600 KG
SMJD-2300	160KW	800 KG	2000 KG	800 KG
SMJD-3100	200KW	1200 KG	3000 KG	1200 KG

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

 

https://dw-inductionheater.com/wp-content/uploads/2019/01/induction-aluminu-scrap-recycling-furnace.jpg
https://dw-inductionheater.com/induction-melting-aluminum-recycling-furnace.html
aluminum cans recycling, aluminum melting and recycling, aluminum recycling, aluminum recycling furnace, aluminum recycling induction furnace, aluminum recycling melting, aluminum recycling melting furnace, aluminum scrap recycling, aluminum slags recycling furnace, induction aluminum recycling, induction furnace for aluminum recycling, induction melting aluminum recycling, melting aluminum recycling

Melting Aluminum Furnace

High Qualtiy Melting Aluminum furnace with induction for melting and casting aluminum,induction melting Aluminum furnace,aluminum induction smelter,Aluminum melting induction furnace,1000kg melting aluminum furnace,etc.

Advantages of electromagnetic Al Melting oven with induction:

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series induction melting furnace: 

 

Type	Input Power	Melting Capacity			Max Temperature
		steel, stainless steel	copper, gold, silver (scrap, Slag)	aluminum, aluminum alloy, Aluminum scrap, Aluminum slag, pop can	1800℃
SMJD-463	60 KW	200 KG	500 KG	200 KG
SMJD-480	60 KW	150 KG	500 KG	150 KG
SMJD-580	80 KW	200 KG	600 KG	200 KG
SMJD-600	60 KW	230 KG	560 KG	230 KG
SMJD-900	120 KW	300 KG	900 KG	300 KG
SMJD-905	80 KW	300 KG	900 KG	300 KG
SMJD-1250	80 KW	400 KG	1200 KG	400 KG
SMJD-1250	120 KW	450 KG	1350 KG	450 KG
SMJD-1500	120 KW	500 KG	1500 KG	500 KG
SMJD-1550	120 KW	520 KG	1560 KG	520 KG
SMJD-1700	160KW	600 KG	1700 KG	600 KG
SMJD-2300	160KW	800 KG	2000 KG	800 KG
SMJD-3100	200KW	1200 KG	3000 KG	1200 KG

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

https://dw-inductionheater.com/wp-content/uploads/2018/10/IMG_20180914_173246.jpg
https://dw-inductionheater.com/Melting-Aluminum-Furnace-with-Induction.html
Industry melting aluminum, Melting aluminium furnace, melting aluminum, Melting aluminum crucible furnace, melting aluminum furnace, Melting aluminum furnace manufacturer, Melting aluminum induction furnace

Magnetic Induction Aluminum Melting Furnace,300kg,500kg

Magnetic Induction Aluminium melting furnace for melting and casting aluminum,induction melting furnace for aluminium, furnace for aluminium melting,150kg|300kg|500kg melting aluminum furnace

Advantages of electromagnetic induction aluminium meling furnace

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series induction melting furnace: 

 

Type	Input Power	Melting Capacity			Max Temperature
		steel, stainless steel	copper, gold, silver (scrap, Slag)	aluminum, aluminum alloy, Aluminum scrap, Aluminum slag, pop can	1800℃
SMJD-463	60 KW	200 KG	500 KG	200 KG
SMJD-480	60 KW	150 KG	500 KG	150 KG
SMJD-580	80 KW	200 KG	600 KG	200 KG
SMJD-600	60 KW	230 KG	560 KG	230 KG
SMJD-900	120 KW	300 KG	900 KG	300 KG
SMJD-905	80 KW	300 KG	900 KG	300 KG
SMJD-1250	80 KW	400 KG	1200 KG	400 KG
SMJD-1250	120 KW	450 KG	1350 KG	450 KG
SMJD-1500	120 KW	500 KG	1500 KG	500 KG
SMJD-1550	120 KW	520 KG	1560 KG	520 KG
SMJD-1700	160KW	600 KG	1700 KG	600 KG
SMJD-2300	160KW	800 KG	2000 KG	800 KG
SMJD-3100	200KW	1200 KG	3000 KG	1200 KG

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

 

 

 

https://dw-inductionheater.com/wp-content/uploads/2018/09/melting-aluminum-furnace-with-induction.jpg
https://dw-inductionheater.com/magnetic-induction-aluminum-melting-furnace300kg500kg.html
Al furnace, Aluminum melting, aluminum melting furnace, aluminum melting furnace manufacturer, induction Al melting, induction aluminum furnace, Tilting al melting furnace

Magnetic Induction Aluminum Melting Furnace-Machine

Magnetic Induction Aluminium melting furnace for melting and casting aluminum,induction melting furnace for aluminium, furnace for aluminium melting,150kg|300kg|500kg melting aluminum furnace

Advantages of electromagnetic induction aluminium meling furnace

Model	Power/kw	Capacity/kg	Melting Rate: kg/h	Max Temperature:/0C	No-load Heating up time/h	Curcible Size: ID×H/cm	Volume/mm
JLRRL-150	30	150	65	850	＜1.5	42×67	1240×1210×980
JLRRL-300	60	300	130			53×65	1400×1370×980
JLRRL-500	70	500	170			63×72	1570×1540×1080

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

 

Name

Email (*)

Message (*)

https://dw-inductionheater.com/wp-content/uploads/2018/09/melting-aluminum-furnace-with-induction1.jpg
https://dw-inductionheater.com/magnetic-induction-aluminum-melting-furnace-machine.html
Aluminium Melting Furnace, Aluminium Melting induction furnace, aluminum induction furnace, aluminum melting furnace, induction aluminum melting, induction aluminum melting furnace, magnetic aluminum melting furnace, magnetic induction aluminum melting

industry melting aluminum furnace|IGBT induction aluminum smelter

The top 1800℃  200^1200kg industry melting aluminum furnace/IGBT induction aluminum smelter for melting and recycling aluminum scraps,cans,slags,induction melting Aluminum scrap furnace,aluminum cans induction smelter,Aluminum scraps melting induction furnace,melting aluminum cans furnace.

Aluminum is the most recyclable of all materials. Discarded aluminum is more valuable than any other item in the recycling bin.Aluminum is recycled through a variety of programs. The most commonly recognized consumer programs are curbside and municipal. Within the industry, building and automotive parts are collected for recycling. More than 90 percent of the aluminum in building and automotive parts is recycled at the end of use. All of these items serve as a feedstock and are sent to aluminum recyclers to be melted down in the secondary production process.

Advantages of electromagnetic melting aluminum induction furnace:

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series industry melting aluminum furnace/IGBT induction aluminum smelter: 

 

Type	Input Power	Melting Capacity			Max Temperature
		steel, stainless steel	copper, gold, silver (scrap, Slag)	aluminum, aluminum alloy, Aluminum scrap, Aluminum slag, pop can	1800℃
SMJD-463	60 KW	200 KG	500 KG	200 KG
SMJD-480	60 KW	150 KG	500 KG	150 KG
SMJD-580	80 KW	200 KG	600 KG	200 KG
SMJD-600	60 KW	230 KG	560 KG	230 KG
SMJD-900	120 KW	300 KG	900 KG	300 KG
SMJD-905	80 KW	300 KG	900 KG	300 KG
SMJD-1250	80 KW	400 KG	1200 KG	400 KG
SMJD-1250	120 KW	450 KG	1350 KG	450 KG
SMJD-1500	120 KW	500 KG	1500 KG	500 KG
SMJD-1550	120 KW	520 KG	1560 KG	520 KG
SMJD-1700	160KW	600 KG	1700 KG	600 KG
SMJD-2300	160KW	800 KG	2000 KG	800 KG
SMJD-3100	200KW	1200 KG	3000 KG	1200 KG

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

 

https://dw-inductionheater.com/wp-content/uploads/2019/01/induction-aluminum-smelter.jpg
https://dw-inductionheater.com/industry-melting-aluminum-furnace-IGBT-induction-aluminum-smelter.html
1.2 MT aluminum smelter, 500kg melting aluminum furnace, 800kg induction aluminum smelter, induction aluminum smelter, industrial aluminum smelter, industrial melting aluminum, industry aluminum melting furnace, Industry melting aluminum, industry melting aluminum equipment, industry melting aluminum furnace, industry melting aluminum furnace manufacturer

Induction Aluminum Melting Furnace

Magnetic Induction Aluminium melting furnace for melting and casting aluminum,induction melting furnace for aluminium, furnace for aluminium melting,150kg|300kg|500kg melting aluminum furnace

Advantages of electromagnetic induction aluminium meling furnace

Model	Power/kw	Capacity/kg	Melting Rate: kg/h	Max Temperature:/0C	No-load Heating up time/h	Curcible Size: ID×H/cm	Volume/mm
JLRRL-150	30	150	65	850	＜1.5	42×67	1240×1210×980
JLRRL-300	60	300	130			53×65	1400×1370×980
JLRRL-500	70	500	170			63×72	1570×1540×1080

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

Name

Email (*)

Message (*)

https://dw-inductionheater.com/wp-content/uploads/2018/09/induction-aluminum-melting-furnace.jpg
https://dw-inductionheater.com/induction-aluminum-melting-furnace.html
aluminum induction furnace, aluminum melting induction furnace, aluminum melting machine, induction aluminum furnace, induction aluminum melting equipment, induction aluminum melting machine, induction furnace, induction melting furnace

Induction Brass Melting Furnace

200kg^3000kg Induction brass melting furnace is widely used for the casing and melting copper,bronze and brass block,brass chip,brass ingot,etc.

Series Connection Mid Frequency induction brass,copper melting furnace for aluminum is designed specifically for the purpose of melting lower density metal, employing exactly the right temperatures and evenly distributing the heat. This is vital in melting such metals as brass,copper,bronze if you want to preserve the expected lifetime of brass,copper and its quality. The ideal melting furnace for brass/copper will offer precise temperature controls in order to achieve this goal.

Advantages of electromagnetic Mid Frequency induction copper/brass Melting furnace:

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, Rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series Connection Mid Frequency induction brass melting furnace for copper and bronze:

Type	Input Power	Melting Capacity			Max Temperature
		steel, stainless steel	copper, gold, silver (scrap, Slag)	aluminum, aluminum alloy, Aluminum scrap, Aluminum slag, pop can	1800℃
SMJD-463	60 KW	200 KG	500 KG	200 KG
SMJD-480	60 KW	150 KG	500 KG	150 KG
SMJD-580	80 KW	200 KG	600 KG	200 KG
SMJD-600	60 KW	230 KG	560 KG	230 KG
SMJD-900	120 KW	300 KG	900 KG	300 KG
SMJD-905	80 KW	300 KG	900 KG	300 KG
SMJD-1250	80 KW	400 KG	1200 KG	400 KG
SMJD-1250	120 KW	450 KG	1350 KG	450 KG
SMJD-1500	120 KW	500 KG	1500 KG	500 KG
SMJD-1550	120 KW	520 KG	1560 KG	520 KG
SMJD-1700	160KW	600 KG	1700 KG	600 KG
SMJD-2300	160KW	800 KG	2000 KG	800 KG
SMJD-3100	200KW	1200 KG	3000 KG	1200 KG

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

[pdf-embedder url=”https://dw-inductionheater.com/wp-content/uploads/2018/12/AluminumCopperIron-Induction-Melting-Furnace-manual.pdf” title=”Aluminum,Copper,Iron Induction Melting Furnace manual”]

https://dw-inductionheater.com/wp-content/uploads/2018/12/MF-brass-melting-furnace.jpg
https://dw-inductionheater.com/induction-brass-melting-furnace.html
brass melting, brass melting furnace, brass melting furnace manufacturer, induction brass melting, induction brass melting furnace, induction melting brass, melting brass furnace, melting brass induction furnace, MF brass melting furnace

Induction aluminium melting furnace

Electromagnetic Induction Aluminium melting furnace with for melting and casting aluminum,induction melting furnace for aluminium, furnace for aluminium melting,150kg|300kg|500kg melting aluminum furnace

Advantages of electromagnetic induction aluminium melting furnace

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series induction melting furnace: 

 

Type	Input Power	Melting Capacity			Max Temperature
		steel, stainless steel	copper, gold, silver (scrap, Slag)	aluminum, aluminum alloy, Aluminum scrap, Aluminum slag, pop can	1800℃
SMJD-463	60 KW	200 KG	500 KG	200 KG
SMJD-480	60 KW	150 KG	500 KG	150 KG
SMJD-580	80 KW	200 KG	600 KG	200 KG
SMJD-600	60 KW	230 KG	560 KG	230 KG
SMJD-900	120 KW	300 KG	900 KG	300 KG
SMJD-905	80 KW	300 KG	900 KG	300 KG
SMJD-1250	80 KW	400 KG	1200 KG	400 KG
SMJD-1250	120 KW	450 KG	1350 KG	450 KG
SMJD-1500	120 KW	500 KG	1500 KG	500 KG
SMJD-1550	120 KW	520 KG	1560 KG	520 KG
SMJD-1700	160KW	600 KG	1700 KG	600 KG
SMJD-2300	160KW	800 KG	2000 KG	800 KG
SMJD-3100	200KW	1200 KG	3000 KG	1200 KG

Aluminium Scraps Recycling Melting Process

SMJD induction melting furnace parameter

Aluminum,Copper,Iron Induction Melting Furnace manual

 

 

https://dw-inductionheater.com/wp-content/uploads/2018/09/melting-aluminum-furnace-1.jpg
https://dw-inductionheater.com/aluminium-melting-furnace-with-electromagnetic-induction-97.html
Aluminium induction furnace, Aluminium melting, Aluminium melting machine, aluminum melting furnace, Induction aluminium melting furnace, Melting aluminium equipment