100-5000kg hydraulic tilting copper melting induction furnace

The Benefits of Copper Melting Induction Furnace for Your Business

A copper melting induction furnace is a type of furnace used to melt copper using electromagnetic induction. It consists of an induction coil that generates a magnetic field, which induces electric currents in the copper material, causing it to heat up and melt. The furnace typically uses high-frequency alternating current (AC) to create the magnetic field, which is supplied by a power source. A crucible or container is used to hold the copper material during the melting process. The copper melting induction furnace is commonly used in foundries and metalworking facilities to melt copper and other metals for casting, forging, and other manufacturing applications. Copper melting induction furnaces are becoming increasingly popular in the industrial sector due to their efficiency and cost-effectiveness. These furnaces are designed to melt copper and other metals quickly and efficiently, making them an essential component for any business in need of metalworks. Although they may require a higher initial investment, the benefits copper melting induction furnaces provide are significant. They can reduce energy consumption, improve metal quality, and increase production rates, all while reducing labor costs. In this article, we will delve into the benefits of copper melting induction furnaces for your business and how they can help take your operations to the next level.

1. What is a copper melting induction furnace?

A copper melting induction furnace is an essential tool used in various industries for melting copper, brass, and other non-ferrous metals. It utilizes electromagnetic induction to produce heat, which is necessary for melting copper. The furnace consists of a crucible made from refractory materials that hold the metal that is being melted. The inductor coil is placed around the crucible, and when an alternating current is passed through it, it creates a magnetic field that generates eddy currents within the metal. These currents cause the metal to heat up and melt. One of the major benefits of a copper melting induction furnace is its energy efficiency. It uses less energy compared to traditional furnaces and requires less time to melt the metal. This means that not only is it more cost-effective, but it also enables businesses to increase their productivity. Additionally, the induction process allows for precise temperature control, resulting in consistent and high-quality melts. Another advantage of a copper melting induction furnace is its safety features. Unlike traditional furnaces that require constant monitoring, induction furnaces are fully automated, reducing the risk of accidents and increasing worker safety. The furnace is also environmentally friendly because it emits less pollution and greenhouse gases, making it an ideal choice for businesses that prioritize sustainability. In conclusion, a copper melting induction furnace is a valuable investment for businesses looking to increase productivity, save energy costs, and prioritize worker safety and environmental sustainability.

2. Benefits of using copper melting induction furnaces

Copper melting induction furnaces are becoming increasingly popular in the industrial sector due to their numerous benefits. One of the primary advantages of using copper melting induction furnaces is their energy efficiency. These furnaces use electromagnetic currents to heat the metal, which means they require less energy than traditional furnaces. This can translate into significant savings for your business in the long run. Another benefit of using copper melting induction furnaces is their precision and accuracy. These furnaces can heat the metal to specific temperatures, ensuring that the final product is of high quality and meets the required standards. Additionally, the induction process is more consistent than traditional furnaces, eliminating the risk of overheating or underheating the metal. Copper melting induction furnaces are also more environmentally friendly than traditional furnaces. As they require less energy, they produce fewer emissions, reducing the carbon footprint of your business. They also produce less waste, as the metal is melted in a closed system, reducing the amount of scrap and hazardous waste generated. Finally, copper melting induction furnaces are more cost-effective than traditional furnaces. They require less maintenance and have a longer lifespan, which means you won't have to replace them often. They also have a smaller footprint, which means you can save on space and reduce your overhead costs. In summary, copper melting induction furnaces offer several benefits for your business, including energy efficiency, precision and accuracy, environmental friendliness, and cost-effectiveness. If you're looking for a more efficient and sustainable way to melt copper, induction furnaces may be the solution you've been looking for.

3. Types of copper melting induction furnaces

There are two types of copper melting induction furnaces that are commonly used in industry: coreless induction furnaces and channel induction furnaces. The coreless induction furnace is the most popular type and is used for a variety of applications. It is designed to melt and hold metals in a non-reactive atmosphere, which helps to prevent impurities from entering the molten metal. This type of furnace is ideal for melting copper, aluminum, and other non-ferrous metals. In contrast, a channel induction furnace is designed to melt metals that have a high melting point, such as steel. It works by using a channel or crucible to hold the metal, which is then melted by the induction heating process. Both types of induction furnaces offer numerous benefits for businesses that rely on melting copper. They are highly efficient, using less energy than traditional melting methods, and they offer precise control over the melting process. They are also safer, as they don't produce harmful emissions or require an open flame, reducing the risk of accidents. Additionally, they can be automated, reducing the need for manual labor and increasing productivity. Overall, copper melting induction furnaces are an excellent investment for businesses that want to improve their melting process and increase their bottom line.

4.How a Copper Melting Induction Furnace Works

A copper melting induction furnace works by using electromagnetic induction to heat the metal. The furnace contains a coil of copper wire, which generates a magnetic field when an electric current is passed through it. When the metal is placed inside the coil, the magnetic field induces electrical currents within the metal, which in turn generate heat. The temperature of the furnace can be controlled by adjusting the frequency and power of the electrical current. This allows you to melt the copper at the precise temperature required for your application.

5.Factors to Consider When Choosing a Copper Melting Furnace

When choosing a copper melting furnace, there are several factors to consider. These include:

• Capacity: How much copper do you need to melt at one time? Make sure you choose a furnace with the appropriate capacity for your needs.
• Efficiency: Look for a furnace that is energy-efficient and can melt copper quickly.
• Precision: Consider the level of control you need over the melting process. Do you need to melt copper at a specific temperature or with specific properties?
• Cost: Copper melting induction furnaces can be expensive, so make sure you choose one that fits within your budget.

6. Maintenance and safety tips for copper melting induction furnaces

While copper melting induction furnaces are a great addition to any business, it is important to take proper care of them to ensure they last as long as possible. Regular maintenance is a must for any machine, and induction furnaces are no exception. It is important to keep the furnace clean and free of debris, as this can cause damage to the furnace and, in some cases, even pose a safety hazard. One of the most important parts of maintenance is checking the furnace's electrical connections. Loose or damaged connections can cause problems for the furnace and, in some cases, even cause a fire. It is also important to regularly check the furnace's cooling system to ensure it is functioning properly. If the cooling system fails, the furnace can overheat, which can cause damage to the furnace and, in some cases, even cause a fire. Finally, it is important to always follow safety protocols when using a copper melting induction furnace. This includes wearing appropriate safety gear, such as gloves and safety glasses, and ensuring that the furnace is in good working order before using it. By following these maintenance and safety tips, you can ensure that your copper melting induction furnace runs smoothly and safely, providing your business with the benefits it needs to succeed.

Conclusion

If you are in the market for a copper melting furnace, a copper melting induction furnace may be the best choice for your needs. These furnaces offer high efficiency, precision, and safety, making them a popular choice for many businesses. Consider the factors outlined in this article, such as capacity, efficiency, and cost, to choose the best furnace for your operation. With the right furnace and proper maintenance and safety measures, you can maximize your efficiency and productivity in melting copper.

100-5000kg hydraulic tilting copper melting induction furnace

The Benefits of Copper Melting Induction Furnace for Your Business

A copper melting induction furnace is a type of furnace used to melt copper using electromagnetic induction. It consists of an induction coil that generates a magnetic field, which induces electric currents in the copper material, causing it to heat up and melt. The furnace typically uses high-frequency alternating current (AC) to create the magnetic field, which is supplied by a power source. A crucible or container is used to hold the copper material during the melting process. The copper melting induction furnace is commonly used in foundries and metalworking facilities to melt copper and other metals for casting, forging, and other manufacturing applications. Copper melting induction furnaces are becoming increasingly popular in the industrial sector due to their efficiency and cost-effectiveness. These furnaces are designed to melt copper and other metals quickly and efficiently, making them an essential component for any business in need of metalworks. Although they may require a higher initial investment, the benefits copper melting induction furnaces provide are significant. They can reduce energy consumption, improve metal quality, and increase production rates, all while reducing labor costs. In this article, we will delve into the benefits of copper melting induction furnaces for your business and how they can help take your operations to the next level.

1. What is a copper melting induction furnace?

A copper melting induction furnace is an essential tool used in various industries for melting copper, brass, and other non-ferrous metals. It utilizes electromagnetic induction to produce heat, which is necessary for melting copper. The furnace consists of a crucible made from refractory materials that hold the metal that is being melted. The inductor coil is placed around the crucible, and when an alternating current is passed through it, it creates a magnetic field that generates eddy currents within the metal. These currents cause the metal to heat up and melt. One of the major benefits of a copper melting induction furnace is its energy efficiency. It uses less energy compared to traditional furnaces and requires less time to melt the metal. This means that not only is it more cost-effective, but it also enables businesses to increase their productivity. Additionally, the induction process allows for precise temperature control, resulting in consistent and high-quality melts. Another advantage of a copper melting induction furnace is its safety features. Unlike traditional furnaces that require constant monitoring, induction furnaces are fully automated, reducing the risk of accidents and increasing worker safety. The furnace is also environmentally friendly because it emits less pollution and greenhouse gases, making it an ideal choice for businesses that prioritize sustainability. In conclusion, a copper melting induction furnace is a valuable investment for businesses looking to increase productivity, save energy costs, and prioritize worker safety and environmental sustainability.

2. Benefits of using copper melting induction furnaces

Copper melting induction furnaces are becoming increasingly popular in the industrial sector due to their numerous benefits. One of the primary advantages of using copper melting induction furnaces is their energy efficiency. These furnaces use electromagnetic currents to heat the metal, which means they require less energy than traditional furnaces. This can translate into significant savings for your business in the long run. Another benefit of using copper melting induction furnaces is their precision and accuracy. These furnaces can heat the metal to specific temperatures, ensuring that the final product is of high quality and meets the required standards. Additionally, the induction process is more consistent than traditional furnaces, eliminating the risk of overheating or underheating the metal. Copper melting induction furnaces are also more environmentally friendly than traditional furnaces. As they require less energy, they produce fewer emissions, reducing the carbon footprint of your business. They also produce less waste, as the metal is melted in a closed system, reducing the amount of scrap and hazardous waste generated. Finally, copper melting induction furnaces are more cost-effective than traditional furnaces. They require less maintenance and have a longer lifespan, which means you won't have to replace them often. They also have a smaller footprint, which means you can save on space and reduce your overhead costs. In summary, copper melting induction furnaces offer several benefits for your business, including energy efficiency, precision and accuracy, environmental friendliness, and cost-effectiveness. If you're looking for a more efficient and sustainable way to melt copper, induction furnaces may be the solution you've been looking for.

3. Types of copper melting induction furnaces

There are two types of copper melting induction furnaces that are commonly used in industry: coreless induction furnaces and channel induction furnaces. The coreless induction furnace is the most popular type and is used for a variety of applications. It is designed to melt and hold metals in a non-reactive atmosphere, which helps to prevent impurities from entering the molten metal. This type of furnace is ideal for melting copper, aluminum, and other non-ferrous metals. In contrast, a channel induction furnace is designed to melt metals that have a high melting point, such as steel. It works by using a channel or crucible to hold the metal, which is then melted by the induction heating process. Both types of induction furnaces offer numerous benefits for businesses that rely on melting copper. They are highly efficient, using less energy than traditional melting methods, and they offer precise control over the melting process. They are also safer, as they don't produce harmful emissions or require an open flame, reducing the risk of accidents. Additionally, they can be automated, reducing the need for manual labor and increasing productivity. Overall, copper melting induction furnaces are an excellent investment for businesses that want to improve their melting process and increase their bottom line.

4.How a Copper Melting Induction Furnace Works

A copper melting induction furnace works by using electromagnetic induction to heat the metal. The furnace contains a coil of copper wire, which generates a magnetic field when an electric current is passed through it. When the metal is placed inside the coil, the magnetic field induces electrical currents within the metal, which in turn generate heat. The temperature of the furnace can be controlled by adjusting the frequency and power of the electrical current. This allows you to melt the copper at the precise temperature required for your application.

5.Factors to Consider When Choosing a Copper Melting Furnace

When choosing a copper melting furnace, there are several factors to consider. These include:

• Capacity: How much copper do you need to melt at one time? Make sure you choose a furnace with the appropriate capacity for your needs.
• Efficiency: Look for a furnace that is energy-efficient and can melt copper quickly.
• Precision: Consider the level of control you need over the melting process. Do you need to melt copper at a specific temperature or with specific properties?
• Cost: Copper melting induction furnaces can be expensive, so make sure you choose one that fits within your budget.

6. Maintenance and safety tips for copper melting induction furnaces

While copper melting induction furnaces are a great addition to any business, it is important to take proper care of them to ensure they last as long as possible. Regular maintenance is a must for any machine, and induction furnaces are no exception. It is important to keep the furnace clean and free of debris, as this can cause damage to the furnace and, in some cases, even pose a safety hazard. One of the most important parts of maintenance is checking the furnace's electrical connections. Loose or damaged connections can cause problems for the furnace and, in some cases, even cause a fire. It is also important to regularly check the furnace's cooling system to ensure it is functioning properly. If the cooling system fails, the furnace can overheat, which can cause damage to the furnace and, in some cases, even cause a fire. Finally, it is important to always follow safety protocols when using a copper melting induction furnace. This includes wearing appropriate safety gear, such as gloves and safety glasses, and ensuring that the furnace is in good working order before using it. By following these maintenance and safety tips, you can ensure that your copper melting induction furnace runs smoothly and safely, providing your business with the benefits it needs to succeed.

Conclusion

If you are in the market for a copper melting furnace, a copper melting induction furnace may be the best choice for your needs. These furnaces offer high efficiency, precision, and safety, making them a popular choice for many businesses. Consider the factors outlined in this article, such as capacity, efficiency, and cost, to choose the best furnace for your operation. With the right furnace and proper maintenance and safety measures, you can maximize your efficiency and productivity in melting copper. https://dw-inductionheater.com/product/100-5000kg-hydraulic-tilting-copper-melting-induction-furnace?feed_id=196210&_unique_id=643a71e839e14

aluminum ingot induction melting furnace production line

Full auto aluminum ingot induction melting furnace production line for melting aluminum scraps,cans,slags to product aluminum ingots.

Induction melting Aluminum scrap furnace,aluminum cans induction smelter,Aluminum scraps melting induction furnace,melting aluminum cans furnace.Al

Aluminum Ingot Induction Melting Furnace Production Line Design:

  Tilting melting aluminum induction furnace is designed for Non-ferrous metal melting. Which is used for copper, aluminum, zinc, tin and lead melting. The induction power is 40KW-300KW. The induction heating power and melting furnace are equipped with water cooling system. The air cooling ones will need customization. The graphite crucible furnace capacity is 500-1500kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT aluminum. The input power is 3 x 380V, 50/60HZ. Air cooling or water cooling induction melting furnace. More saving for the electrical power. Easy to operate and more stable for 24 hours working. ◆ Main application: Aluminum melting furnace. ◆ Other melting metal: Tin melting furnace, zinc melting furnace, lead melting furnace, copper  melting furnace. Aluminum is the most recyclable of all materials. Discarded aluminum is more valuable than any other item in the recycling bin.Aluminum is recycled through a variety of programs. The most commonly recognized consumer programs are curbside and municipal. Within the industry, building and automotive parts are collected for recycling. More than 90 percent of the aluminum in building and automotive parts is recycled at the end of use. All of these items serve as a feedstock and are sent to aluminum recyclers to be melted down in the secondary production process. Advantages of electromagnetic melting aluminum induction furnace: 1, save energy and reduce the environmental temperature Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%. 2, rapid heating, temperature control accurate real-time Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency! 3 and long service life, simple maintenance The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance. 4, power Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW. 5, safe The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features 1 energy saving and environmental protection, Germany's IGBT power devices, high reliability, stable operation and low maintenance costs. 2) the frequency of the digital phase locked loop tracking, automatic load impedance matching. 3 power closed-loop control, to avoid the temperature change caused by the power down. 4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display. 5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate. 6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high; 7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life; 8. The operation is simple and the power can be adjusted with the work; 9 (100%) load duration, maximum power, to ensure the operation of 24 hours. Melting capacity of SMJD series melting aluminum induction furnace: Aluminium Scraps Recycling Melting Process SMJD induction melting furnace parameter Aluminum,Copper,Iron Induction Melting Furnace manual  

aluminum ingot induction melting furnace production line

Full auto aluminum ingot induction melting furnace production line for melting aluminum scraps,cans,slags to product aluminum ingots.

Induction melting Aluminum scrap furnace,aluminum cans induction smelter,Aluminum scraps melting induction furnace,melting aluminum cans furnace.Al

Aluminum Ingot Induction Melting Furnace Production Line Design:

  Tilting melting aluminum induction furnace is designed for Non-ferrous metal melting. Which is used for copper, aluminum, zinc, tin and lead melting. The induction power is 40KW-300KW. The induction heating power and melting furnace are equipped with water cooling system. The air cooling ones will need customization. The graphite crucible furnace capacity is 500-1500kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT aluminum. The input power is 3 x 380V, 50/60HZ. Air cooling or water cooling induction melting furnace. More saving for the electrical power. Easy to operate and more stable for 24 hours working. ◆ Main application: Aluminum melting furnace. ◆ Other melting metal: Tin melting furnace, zinc melting furnace, lead melting furnace, copper  melting furnace. Aluminum is the most recyclable of all materials. Discarded aluminum is more valuable than any other item in the recycling bin.Aluminum is recycled through a variety of programs. The most commonly recognized consumer programs are curbside and municipal. Within the industry, building and automotive parts are collected for recycling. More than 90 percent of the aluminum in building and automotive parts is recycled at the end of use. All of these items serve as a feedstock and are sent to aluminum recyclers to be melted down in the secondary production process. Advantages of electromagnetic melting aluminum induction furnace: 1, save energy and reduce the environmental temperature Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%. 2, rapid heating, temperature control accurate real-time Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency! 3 and long service life, simple maintenance The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance. 4, power Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW. 5, safe The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features 1 energy saving and environmental protection, Germany's IGBT power devices, high reliability, stable operation and low maintenance costs. 2) the frequency of the digital phase locked loop tracking, automatic load impedance matching. 3 power closed-loop control, to avoid the temperature change caused by the power down. 4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display. 5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate. 6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high; 7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life; 8. The operation is simple and the power can be adjusted with the work; 9 (100%) load duration, maximum power, to ensure the operation of 24 hours. Melting capacity of SMJD series melting aluminum induction furnace: Aluminium Scraps Recycling Melting Process SMJD induction melting furnace parameter Aluminum,Copper,Iron Induction Melting Furnace manual   https://dw-inductionheater.com/product/aluminum-ingot-induction-melting-furnace-production-line?feed_id=114202&_unique_id=62614e7cd0b45

Melting Metal Induction Furnace

Medium frequency IGBT melting metal induction furnace

Induction Melting Applications：     Medium frequency melting metal induction furnace are mainly used for the melting of steel, stainless steel, copper, brass, silver, gold, and  aluminium materials, etc.  Melting capacity can be from 3KG to 2000KG. Structure of the M. F. melting metal induction furnace：     The induction melting furnace set includes medium frequency generator, compensating capacitor and melting furnace, infrared temperature sensor and temperature controller can also be included if ordered. Three types of melting furnaces can be ed according to the way of pouring out, They are tilting furnace, push-up furnace and stationary furnace. According to the method of tilting, tilting furnace is divided into three kinds:  manual tilting furnace, electrical tilting furnace and hydraulic tilting furnace. Main features of M.F. melting furnaces： 1. M.F. melting machines can be used for the melting of steel, stainless steel, brass, aluminium, gold, silver and so on.Because of the stirring effect which caused by the magnetic force, the melting pool can be stirred during the melting course to ease the floating of the flux and oxides to produce high quality casting parts. 2. Wide frequency range from 1KHZ to 20KHZ, working frequency can be designed by changing the coil and compensating capacitor according to the melting material, quantity, stirring effect desire, working noise, melting efficiency and other factors. 3. Power efficiency is 20% higher than the SCR medium frequency machines; 4. Small and light, a lot of models can be ed to melt different amount of metals. Not only is it suitable for the factory, but also suitable for the college and researching companies to use. Main models and melting abilities： The table below lists the main models and recommended maximum melting abilities. About 50 to 60 minutes are needed to finish one melting process at cool status of the furnace, at hot status of the furnace, only 20 to 30 minutes are needed.

Characteristics of M.F Induction Melting Furnace

    1.  Better Heating penetration and even temperature inside the melting metal.

    2.  M.F field force can stir the melting  pool to achieve better melting quality.

    3.  Melting the Maximum quantity by the recommend machine according to above table the meltingtime is 30-50minutes,the first melting whenthe furnace  is cold ,and it will take about 20-30minutes for the later melting when the furnace is already hot.

    4.  Suitable for melting of steel,cooper,bronze,gold,silver and aluminum,stannum,maqnesium,stainless steel.

Specifications：

Model	DW-MF-15	DW-MF-25	DW-MF-35	DW-MF-45	DW-MF-70	DW-MF-90	DW-MF-110	DW-MF-160
Input power max	15KW	25KW	35KW	45KW	70KW	90KW	110KW	160KW
Input voltage	70-550V	70-550V	70-550V	70-550V	70-550V	70-550V	70-550V	70-550V
Input power desire	3*380 380V±20% 50 or 60HZ
Oscillate frequency	1KHZ-20KHZ,according to the application ,normal about4KHZ、8KHZ、11KHZ、15KHZ、20KHZ
Duty cycle	100%24hours work
Weight	50KG	50KG	65KG	70KG	80KG	94KG	114KG	145KG
Cubage(cm)	27(W)x47(H)x56(L)cm			35x65x65cm		40x88x76cm

Main parts of the induction melting furnace system :

  1.  M.F Induction Heating Generator.

  2.  Melting Furnace.

  3.  Compensation Capacitor

Machine models and maximum melting ability：

Model	Steel and Stainless Steel	Gold,Silver	Aluminium
DW-MF-15 15KWMelting Furnace		5KG or 10KG	3KG
DW-MF-25 25KW Melting Furnace	4KG or 8KG	10KG or 20KG	6KG
DW-MF-35 35KW Melting Furnace	10KG or 14KG	20KG or 30KG	12KG
DW-MF-45 45KW Melting Furnace	18KG or 22KG	40KG or  50KG	21KG
DW-MF-70 70KW Melting Furnace	28KG	60KG or  80KG	30KG
DW-MF-90 90KW Melting Furnace	50KG	80KG or  100KG	40KG
DW-MF-110 110KW Melting Furnace	75KG	100KG or  150KG	50KG
DW-MF-160 160KW Melting Furnace	100KG	150KG or 250KG	75KG

Compare with other equipment melting 1, VS resistance heated furnace a, High heat efficiency ,melting fast. b,Small size ,save energy 30%. c, Resistance or silicon carbide stock easy to damage . 2, VS Coal ,Gas ,diesel furnace a, Facilitate the adjustment solution composition and temperature ,the bubble of foundry less 1/3 to 1/4 ,reject rate down 1/2 to 2/3 ,so that cast have a higher mechanical strength;) b, Reduced the oxidation of burning; c, Induction melting can melt scrap of processing and the small pieces because of its electromagnetic stirring effect .reducing the cost of materials .Reduce environmental pollution ;noise is far below the towering equipment .Labor intensity of workers and working conditions have been improved; d,Cast-iron crucible used in Coal and gas furnace is harmful to the aluminum alloy by increasing impurity. Graphite crucible used in induction melting without such disadvantages.) 3, VS SCR or Frequency Melting Furnace a,High heat efficiency ,melting fast. b,Small size ,save energy above 20%. c,Electromagnetic stirring effect is slight so service life of crucible is extended. d,By adjusting the frequency to achieve power regulation ,so melting speed fast ,material elements of burning loss less and better energy saving ,in particular the heating of stainless steel ,copper ,silicon ,aluminum and other non-magnetic material ,thus reducing the cost of the casting.

Induction Melting

What is induction melting? Induction melting is a process where metal is melted into liquid form in an induction furnace's crucible. The molten metal is then poured from the crucible, usually into a cast. What are the benefits? Induction melting is extremely fast, clean and uniform. When correctly performed, induction melting is so clean that it is possible to skip the purification stage necessary with other methods. The uniform heat induced in the metal also contributes to a high-quality end result. HLQ Induction melting furnace have advanced ergonomic features. They not only make workplaces safer, they increase productivity by making the melting process faster and more comfortable. Where is it used? DaWei Induction melting systems are used in foundries, universities, laboratories and research centers. The systems melt everything from ferrous and non-ferrous metals to nuclear material and medical/dental alloys. What equipment/furnace is available? HLQ Induction Heating Machine Co offers many different induction melting furnace ranges to suit a wide variety of melting needs: single-axis tiltpour, dual-axis tilt-pour, moving coil, rollover and laboratory.

Induction Melting Glass

Induction melting glass furnace with IGBT Induction Heating Equipment

Objective： To heat a metal susceptor vessel to 2200°F within 25 minutes for a fiberglass melting application Material： Metal susceptor vessel Temperature ：2200°F Frequency：300 kHz Equipment：DW-MF-70kW RF Induction heating power supply, remote heat station and a specially-designed induction coil. Process: A specially-designed induction coil, shaped to conform to the metal vessel, was used to deliver uniform heat to the vessel. Initial tests were conducted to establish a heating pattern and time-to-temperature. RF induction heating power was applied for 11 minutes and the vessel reached a temperature of 2,200°F. An additional 3kW power supply was suggested for use when the glass in the vessel is emptied through the drain tube. Results: Uniform and repeatable results were achieved with the DAWEI induction heating power supply and coil. The vessel can be maintained at 2200°F so that glass can be melted for fiber drawing.

Induction Melting Aluminum

Induction Melting Aluminum Furnace with RF Induction Heating              

Induction Melting Copper

Induction Melting Copper and Alloys with RF,MF Induction Melting Furnace                                             [caption id="attachment_129" align="alignleft" width="300"] induction melting copper[/caption]

Induction Melting Brass

Induction Melting Brass with MF-RF Induction Heating Melting Furnace