2021年11月22日星期一

Induction Hardening Saw Blades

Induction Hardening Saw Blades With High Frequency Heater Objective Utilizing induction heating to draw back steel saw blades to a Rockwell hardness of between 50 and 52. The hardness should be within 1/2 to 1 point between the teeth and the back of the blade. Processing must be performed at a rate of 60 inches per minute Material Steel band saw blade measuring 2.125" wide, 0.042" thick Temperature 700 ºF Frequency 100 kHz Equipment DW-UHF-10kW output solid-state induction power supply with a step down transformer and a remote heat station containing three (3) busses and eight (8) capacitors with a total capacitance of 0.66F. A water-cooled coil was designed and developed specifically for this application utilizing single and double turns induction-hardening-saw-blades Process :The Ameritherm equipment was used to achieve the following goals: · The necessary heat pattern was accomplished through the use of a uniquely designed channel coil and a step down transformer to reduce the voltage · A feed rate of 60 inches per minute was also met through the use of the unique channel coil and specifically designed fixture. Results Resulting: mean hardness of 50.3 Rc was measured for fifteen saw teeth on a Wilson Superficial Hardness Tester, fulfilling the ultimate goal established by the customer.

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HLQ induction heating machine manufacturer provides the service of induction brazing,melting,hot forming,hardening surface,annealing,shrink fitting,PWHT,etc.