Induction Hardening Saw Blades Machiney 10kw

Induction Hardening Saw Blades Machiney 10kw

Applications

*Quick quenching *Hardening for small depth *Brazing for tiny workpiece *Heating tiny workpiece *Diamond blade brazing to segments, carbon steel blade brazing, PCBN blade brazing etc.

*Glasses steel alloys frame brazing, small bearings quenching, annealing etc.

*Jewelries brazing, watchcase annealing and clock outer quenching.

*Electronics products brazing/welding/heating: fine and expensive products like bulb filaments etc.

*Precise mechanical parts brazing/heating.

*Stainless steel strip annealing etc.

 

Model		DW-UHF-10KW
Input Voltage		3 phases,380V±10%,50-60Hz
Output Power		10KW
Oscillate frequency		50-300KHz or 100-500KHz
Input Current		3-15A
Weight		30KG
Size	Main	570X260X500mm
	Heater

Main characteristics:

1. With high frequency up to 50-300KHz or 100-500KHz.the quenching thickness can be controlled lower than 1mm ,and  very  tiny parts can be easily heated. 2. IGBT and inverting technologies of third generation been used, higher reliability and lower maintenance cost. 3. 100% duty cycle, continuous working is allowed at Max power output. 4.  Light weight,25KG only. Small and portable.

5.  Constant current or constant power status can be selected accordingly to achieve higher heating efficiency.

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Induction Hardening Saw Blades

Induction Hardening Saw Blades With High Frequency Heater Objective Utilizing induction heating to draw back steel saw blades to a Rockwell hardness of between 50 and 52. The hardness should be within 1/2 to 1 point between the teeth and the back of the blade. Processing must be performed at a rate of 60 inches per minute Material Steel band saw blade measuring 2.125" wide, 0.042" thick Temperature 700 ºF Frequency 100 kHz Equipment DW-UHF-10kW output solid-state induction power supply with a step down transformer and a remote heat station containing three (3) busses and eight (8) capacitors with a total capacitance of 0.66
F. A water-cooled coil was designed and developed specifically for this application utilizing single and double turns Process :The Ameritherm equipment was used to achieve the following goals: · The necessary heat pattern was accomplished through the use of a uniquely designed channel coil and a step down transformer to reduce the voltage · A feed rate of 60 inches per minute was also met through the use of the unique channel coil and specifically designed fixture. Results Resulting: mean hardness of 50.3 Rc was measured for fifteen saw teeth on a Wilson Superficial Hardness Tester, fulfilling the ultimate goal established by the customer.