Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat               https://dw-inductionheater.com/induction-hot-plate.html?feed_id=247814&_unique_id=6657e065e3507

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects https://dw-inductionheater.com/induction-preheating-hot-rod-heading.html?feed_id=244236&_unique_id=6635996cba754

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat               https://dw-inductionheater.com/induction-hot-plate.html?feed_id=228551&_unique_id=65213cad40313

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects https://dw-inductionheater.com/induction-preheating-hot-rod-heading.html?feed_id=227111&_unique_id=64fef3dacce34

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units

Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application
Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner
Temperature 1500 ºF (815.5ºC)
Frequency 75 kHz
Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF
• An induction heating coil designed and developed specifically for this application.
Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds
providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a
ceramic liner is used so the rod does not touch the coil.
Results/Benefits Induction heating provides:
• Low pressure and minimal residual stress
• Better grain flow and microstructure
• Even distribution of heating
• Improved production rates with minimal defects

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects

Induction Hot Plate

High Frequency Induction Hot Plate with a Tin Coating for Flow-Melting  Objective Heat a carbon steel plate coated with tin to 450 ºF (232 ºC) for flow-melting Material 7.9” (200mm) x 4.7” (120mm) steel plates with a tin layer of 100 to 1000nm thickness, temperature sensing paint, water for quenching Temperature 450 ºF (232 ºC) Frequency 350 kHz Equipment • DW-UHF-20kW induction heating system, equipped with a remote workhead containing two 0.5μF capacitors for a total of 0.25μF • An induction heating coil designed and developed specifically for this application. Process A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. The plate is then quenched in cool water to retain sufficient free tin at the surface. Results/Benefits Induction heating provides: • Uniform heating • Rapid focused heat              

Induction Preheating Hot Rod Heading

Induction Preheating Hot Rod Heading With IGBT Heating Units Objective Heat a waspaloy rod to 1500ºF (815.5ºC) for hot heading application Material Waspaloy rod 0.5” (12.7mm)OD, 1.5” (38.1mm) length, ceramic liner Temperature 1500 ºF (815.5ºC) Frequency 75 kHz Equipment • DW-HF- 20 kW induction heating system, equipped with a remote workhead containing two 1.32μF capacitors for a total of .66μF • An induction heating coil designed and developed specifically for this application. Process A seven turn helical coil is used to heat the rod. The rod is placed inside the coil and power is applied for two seconds providing enough heat to penetrate the inner core. An optical pyrometer is used for close loop temperature control and a ceramic liner is used so the rod does not touch the coil. Results/Benefits Induction heating provides: • Low pressure and minimal residual stress • Better grain flow and microstructure • Even distribution of heating • Improved production rates with minimal defects