Induction Brazing Carbon Steel Filter

High Frequency Induction Brazing Carbon Steel Filter

Objective: A customer from the automotive industry is looking for a semi-automatic induction process to braze the gas filters components for very high production volumes. The customer is looking to evaluate induction brazing of pegs into a gas filter cap. There are two separate braze joints on either end of the filter. The heat cycle must be 5 seconds per joint, and the duty cycle has to be continuous. Industry: Automotive & Transportation Induction Heating Equipment: In this application test, the engineers used DW-UHF-6kW-III Induction Heater with water-cooled Heat Station. Induction Heating Process: The test was taken by brazing this tabbed joint from the inside. This works great and is much quicker since the operator doesn’t have to wait for the heat to penetrate through. The technical settings of a power supply were 5kW of power, 1300°F (704.44°C) of temperature, and the reached heat cycle time was 3 seconds. There is currently a washer between the filter body and the tab. We recommend the washer and tab were merged into one part. It would be much easier for the process of induction brazing. Benefits: The integration of induction brazing will increase repeatability, productivity, and will improve energy efficiency. With induction heating equipment there is more control over the process and low maintenance requirements. https://dw-inductionheater.com/product/induction-brazing-carbon-steel-filter?feed_id=142060&_unique_id=62de5771017cc

handheld induction brazing machine

handheld Induction Brazing Machine Manufacturer

Items	DWS-10		DWS-30	DWS-60	DWS-100
Max. input power	10KW		30KW	60KW	100KW
Input voltage	3P×380V，50 or 60HZ
Generator size	L50×W30×H45	57L×32W×71H		70L×40W×103.5H	56L×80W×180H
Generator weight	40KG		47KG	120KG	150KG
Heating head size	Φ5.5×22L		Ф8×18.5	Φ12×25L	Ф16×25
Heating head weight	1.5KG		3.1KG	4.5KG	8KG
Cable length	3～8 meters according to order
Cooling desire	>0.3MPa,> 5L/Min		>0.3MPa,> 15L/Min	>0.3MPa,> 30L/Min	≥0.3MPa ≥30L/min

Applications： Induction Brazing small parts, selective heat treatment, and induction heating in areas requiring a smaller, moveable unit. Used for induction brazing on site such as the induction brazing of copper cable connectors, copper joints in the air conditioner, copper connectors of the transformer and so on. Characteristics：

1. By special design, the handheld induction brazing head is small sized and only weights 1.5 to 8 KG, it is especially suitable for the operation on working site when the heated parts can not be moved.
2. The handheld induction heater is characterized with high reliability and high quality while the IGBT power module and our third generation inverting technology is adopted in the induction heating machine.
3. The induction heating coil will be designed according to your requests.

[wpforms id="3947"]

Handheld Induction Brazing Heater

Handheld&Portable Induction Brazing Heater

Items	DWS-10		DWS-30	DWS-60	DWS-100
Max. input power	10KW		30KW	60KW	100KW
Input voltage	3P×380V，50 or 60HZ
Generator size	L50×W30×H45	57L×32W×71H		70L×40W×103.5H	56L×80W×180H
Generator weight	40KG		47KG	120KG	150KG
Heating head size	Φ5.5×22L		Ф8×18.5	Φ12×25L	Ф16×25
Heating head weight	1.5KG		3.1KG	4.5KG	8KG
Cable length	3～8 meters according to order
Cooling desire	>0.3MPa,> 5L/Min		>0.3MPa,> 15L/Min	>0.3MPa,> 30L/Min	≥0.3MPa ≥30L/min

Applications： Brazing small parts, selective heat treatment, and induction heating in areas requiring a smaller, moveable unit. Used for induction brazing on site such as the induction brazing of copper cable connectors, copper joints in the air conditioner, copper connectors of the transformer and so on. Characteristics：

1. By special design, the portable induction heating head is small sized and only weights 1.5 to 8 KG, it is especially suitable for the operation on working site when the heated parts can not be moved.
2. The handheld induction heater is characterized with high reliability and high quality while the IGBT power module and our third generation inverting technology is adopted in the induction heating machine.
3. The induction heating coil will be designed according to your requests.

[wpforms id="3947"]

Handheld induction heater 6KW

Handheld induction heater 6KW-III  

Model		DW-UHF-6KW-III (New Product)
Input Voltage		Single phase,220V,50-60HZ
Output Power		6.6KW
Oscillate frequency		500KHz-1100KHz
Input Current		5-30A
Weight		25KG
Size	Main	520x240x500mm
	Heater	140x90x90mm

 

Applications

*Quick quenching *Hardening for small depth *Brazing for tiny workpiece *Heating tiny workpiece *Diamond blade brazing to segments, carbon steel blade brazing, PCBN blade brazing etc.

*Glasses steel alloys frame brazing, small bearings quenching, annealing etc.

*Jewelries brazing, watchcase annealing and clock outer quenching.

*Electronics products brazing/welding/heating: fine and expensive products like bulb filaments etc.

*Precise mechanical parts brazing/heating.

*Stainless steel strip annealing etc.

Main characteristics:

1. With high frequency up to 500KHz-1100KHz.the quenching thickness can be controlled lower than 1mm ,and  very  tiny parts can be easily heated. 2. IGBT and inverting technologies of third generation been used, higher reliability and lower maintenance cost. 3. 100% duty cycle, continuous working is allowed at Max power output. 4.  Light weight,25KG only. Small and portable.

5.  Constant current or constant power status can be selected accordingly to achieve higher heating efficiency.

Model	Input Power desire	Oscillate frequency	Oscillate power Max	Duty cycle	Cooling water desire
DW-UHF-4.5KW	AC 1X220V50or60KHz	1100-2000KHz	4.5KW	80%	0.2Mpa  <30℃5L/Min
DW-UHF-6KW-I	AC 1X220V50or60KHz	9000-2000KHz	6KW	80%	0.2Mpa  <30℃5L/Min
DW-UHF-6KW-III	AC 3X3800V50or60KHz	150-500KHz	6KW	100%	0.2Mpa  <30℃6L/Min
DW-UHF-10KW	AC 3X3800V50or60KHz	100-300KHz	10KW	100%	0.2Mpa  <30℃6L/Min
DW-UHF-20KW	AC 3X3800V50or60KHz	50-250KHz	20KW	100%	0.2Mpa  <30℃6L/Min
DW-UHF-30KW	AC 3X3800V50or60KHz	50-200KHz	30KW	100%	0.2Mpa  <30℃6L/Min
DW-UHF-40KW	AC 3X3800V50or60KHz	50-200KHz	40KW	100%	0.2Mpa  <30℃6L/Min
DW-UHF-60KW	AC 3X3800V50or60KHz	50-150KHz	60KW	100%	0.2Mpa  <30℃6L/Min
DW-UHF-100KW	AC 3X3800V50or60KHz	50-150KHz	100KW	100%	0.2Mpa  <30℃6L/Min

  [wpforms id="3947"]