显示标签为“brazing stainless steel to copper”的博文。显示所有博文
显示标签为“brazing stainless steel to copper”的博文。显示所有博文

2024年6月17日星期一

Brazing Stainless Steel To Copper With Induction

Brazing Stainless Steel To Copper With Induction  Heater Objective Braze a stainless steel braided hose to copper elbows for a braided hose assembly. Material Stainless steel braided hose 3/8” (9.5mm) OD, copper elbow 1/4” (6.3mm) OD, braze preform rings and black flux Temperature 1400 ºF (760 ºC) Frequency 300 kHz Equipment • DW-UHF-6kW-III induction heating system, equipped with a remote workhead containing two 0.33μF capacitors for a total of 0.66μF • An induction heating coil designed and developed specifically for this application. Process: A two turn helical coil is used to heat the braided hose assembly. Braze rings are placed at the joint on the copper elbow and flux is applied to the entire surface of the assembly. The assembly is placed in the heating coil and the braze flows within 30-45 seconds. This creates a liquid and gas tight braze between the copper and stainless steel braided hose. Results/Benefits Induction heating provides: • Liquid and gas-tight braze • Energy efficient heat in a minimal amount of time • Controllable braze flow through the use of braze rings • Even distribution of heating https://dw-inductionheater.com/brazing-stainless-steel-to-copper-with-induction.html?feed_id=250235&_unique_id=667028143e122

Brazing Stainless Steel To Copper With Induction

Brazing Stainless Steel To Copper With Induction  Heater Objective Braze a stainless steel braided hose to copper elbows for a braided hose assembly. Material Stainless steel braided hose 3/8” (9.5mm) OD, copper elbow 1/4” (6.3mm) OD, braze preform rings and black flux Temperature 1400 ºF (760 ºC) Frequency 300 kHz Equipment • DW-UHF-6kW-III induction heating system, equipped with a remote workhead containing two 0.33μF capacitors for a total of 0.66μF • An induction heating coil designed and developed specifically for this application. Process: A two turn helical coil is used to heat the braided hose assembly. Braze rings are placed at the joint on the copper elbow and flux is applied to the entire surface of the assembly. The assembly is placed in the heating coil and the braze flows within 30-45 seconds. This creates a liquid and gas tight braze between the copper and stainless steel braided hose. Results/Benefits Induction heating provides: • Liquid and gas-tight braze • Energy efficient heat in a minimal amount of time • Controllable braze flow through the use of braze rings • Even distribution of heating https://dw-inductionheater.com/brazing-stainless-steel-to-copper-with-induction.html?feed_id=250235&_unique_id=6670281402b10

2020年5月2日星期六

induction brazing stainless steel to copper






Objective


Induction Brazing stainless steel to copper tubing. Objective is to evaluate induction brazing solution. Customer is looking to reduce defects and for a cleaner brazing environment.



Due to different pipe size and lower volume – evaluation is performed with a UBraze system.













Test1


Equipment


DW-HF-25kw induction brazing machine


Materials

Copper to Stainless steel tube


Power: 12.5kW

Temperature: 1400ºF to 1600ºF (760ºC to 871ºC)

Time: 9 to 11 seconds









Test2


Equipment


DW-HF-25kw induction brazing machine


Materials

Copper to Stainless steel


Power: 12.5kW

Temperature: 1400ºF to 1600ºF (760ºC to 871ºC)

Time: 9 to 11 seconds













Results and Conclusions:


Induction brazing test with U open coil was able to braze the parts in 9 to 11 seconds for the full braze cycle.


Operator training with this setup will be minimal.









https://dw-inductionheater.com/wp-content/uploads/2020/05/induction-brazing-stainless-steel-to-coppr-pipes.png?v=1588384073
https://dw-inductionheater.com/induction-brazing-stainless-steel-to-copper.html
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HLQ induction heating machine manufacturer provides the service of induction brazing,melting,hot forming,hardening surface,annealing,shrink fitting,PWHT,etc.