Induction Forging End of Bar and Rod for Copper and Iron Steel

Induction Forging End of Bar and Rod for Copper ,Aluminum and Iron Steel

Induction forging: refers to the use of an induction heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between 1,100 °C (2,010 °F) and 1,200 °C (2,190 °F) to increase their malleability and aid flow in the forging die. Process: Induction heating is a non-contact process which uses the principle of electromagnetic induction to produce heat in a workpiece. By placing a conductive material into a strong alternating magnetic field, electrical current is made to flow in the material, thereby causing Joule heating. In magnetic materials, further heat is generated below the Curie point due to hysteresis losses. The generated current flows predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field and the permeability of the material. Advantages: ■ Process controllability ■ Energy efficiency ■ Rapid temperature rise ■ Process consistency Application: It is suitable for diathermy of copper rods, iron rods and aluminum rods of different shapes. The workpiece can be heated as a whole or locally. Main Applications: Induction forging end of rod furnace is used for heating of bars and rods larger than Φ12mm or square or other shape stuff in the shaping of screws, nuts, valves, locks and other metal parts, the material can be steel ,stainless steel, copper, brass, bronze, aluminum and so on, the heating can be the whole heating and partial heating , such as end heating or middle part heating. The composing of the induction forging furnace:

• Induction heating power supply.
• Induction heating coil and guide rail and coil cover.
• pneumatic rod feeder.
• control system.
• water cooling system.

For some application, the infrared temperature sensor, temperature controller and automatic rod feeding systems can also be included if ordered.   Main models and heating ability:

Models	Max input power	Recommend application	Heating ability of normal material
			Steel or stainless steel to 1200℃	Copper or brass to 700℃
MF-35 induction forging furnace	35KW	Φ15-30 rod heating	1.25KG/min	1.75KG/min
MF-45 induction forging furnace	45KW		1.67KG/min	2.33KG/min
MF-70 induction forging furnace	70KW	Φ15-50 rod heating	2.5KG/min	3.5KG/min
MF-90 induction forging furnace	90KW	Φ25-50 rod heating	3.33KG/min	4.67KG/min
MF-110 induction forging furnace	110KW		4.17KG/min	5.83KG/min
MF-160 induction forging furnace	160KW	Φ50 up rod heating	5.83KG/min	8.26KG/min

Main models and heating ability:

Models	Power	Recommend application	Heating capacity for Steel or stainless steel to 1200℃，KG/Hour	Heating capacity for copper to 700℃，KG/Hour
SF-40AB	40KW	Φ15-40mm rod heating	110KG/hour	190KG/hour
SF-50AB	50KW	Φ15-40mm rod heating	137KG/hour	237KG/hour
SF-60AB	60KW	Φ15-40mm rod heating	160KG/hour	290KG/hour
SF-80AB	80KW	Φ15-40mm rod heating	165KG/hour	380KG/hour
SF-100AB	100KW	Φ15-40mm rod heating	275KG/hour	480KG/hour
SF-120AB	120KW	Φ15-40mm rod heating	275KG/hour	480KG/hour
SF-120AB	120KW	Φ15-40mm rod heating	330KG/hour	570KG/hour
SF-160AB	160KW	Φ15-40mm rod heating	440KG/hour	770KG/hour
SF-200AB	200KW	Φ15-40mm rod heating	550KG/hour	960KG/hour
SF-250AB	250KW	Φ15-40mm rod heating	690KG/hour	1180KG/hour
MFS-200 or D-MFS200	200KW	Φ40 up rod heating	550KG/hour	960KG/hour
MFS-250 or D-MFS250	250KW		690KG/hour	1180KG/hour
MFS-300 or D-MFS300	300KW		830KG/hour	1440KG/hour
MFS-400 or D-MFS400	400KW		1100KG/hour	1880KG/hour
MFS-500 or D-MFS500	500KW		1380KG/hour	2350KG/hour
MFS-600 or D-MFS500	600KW		1660 KG/hour	2820 KG/hour
MFS-750 or D-MFS750	750KW		2070 KG/hour	3525 KG/hour
MFS-800 or D-MFS800	800KW		2210KG/hour	3700KG/hour
MFS-1000 or D-MFS1000	1000KW		2750KG/hour	4820KG/hour
MFS-1200 or D-MFS1200	1200KW		3300 KG/hour	5780KG/hour
MFS-1500 or D-MFS1500	1500KW		4200KG/hour	7200KG/hour
MFS-2000 or D-MFS2000	2000KW		5500KG/hour	9600KG/hour