Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils. https://dw-inductionheater.com/induction-soldering-steel-parts.html?feed_id=246276&_unique_id=664b059b94660

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating   https://dw-inductionheater.com/high-frequency-induction-soldering-magnetic-steel-pins.html?feed_id=238889&_unique_id=66050a0769f57

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils. https://dw-inductionheater.com/induction-soldering-steel-parts.html?feed_id=228011&_unique_id=651462080255d

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating   https://dw-inductionheater.com/high-frequency-induction-soldering-magnetic-steel-pins.html?feed_id=221911&_unique_id=64ce5ddc591ca

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering magnetic steel pins

Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature.   470 ºF (243 ºC) Frequency.   214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine,  150 to 400 kHz induction heating system equipped with a remote workhead containing one 1.33 uf capacitor for a total of 1.33 uf • A single-position two-turn pancake induction heating coil designed and developed specifically for this application Process. Any remaining insulation on the wire was removed with sand paper. A foot peddle was part of the induction heating system setup to facilitate manual feeding of the solder. The part was placed in the coil and the power was turned on. After seven seconds the solder began to flow and the solder was fed to the joint. Power was pulsed for one additional second to allow the solder to continue to be fed. The overall process took less than ten seconds. Results/Benefits • Speed: Induction Heating took less than 10 seconds, and while this is a new process for the client, other heating methods would be slower • Precise, repeatable heating: Induction is a highly repeatableprocess so the customer can expect the same result everytime with only the portion of the part requiring heating being heated • Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating  

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.

Induction Soldering Steel Parts

Induction Soldering Steel Parts,Wire,Tube,Pipe and Rod with IGBT Induction Heater Objective To heat a special steel housing to 500(260) ºF(ºC) for a soldering application Material Steel housing Solder wire and flux Temperature 500(260) - 550(287.8) ºF(ºC) Frequency 200 kHz Equipment DW-UHF-6kW, 150-400 kHz solid state induction power supply with a remote heat station containing two 0.33 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A two-turn induction coil is used to deliver the heat energy into the steel housing. A small diameter solder wire is used to form a solder ring for the assembly process. Solder flux is applied generously to the joint area. Induction power is applied to the assembly until the solder ring flows into the joint. The same coil is used to solder multiple locations on the housing. Results/Benefits · Ability to solder multiple locations with one coil. No need to change coils.