Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

https://dw-inductionheater.com/induction-annealing-stainless-steel-wire.html?feed_id=241734&_unique_id=661d51fa547b2

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                     https://dw-inductionheater.com/induction-annealing-steel-wire.html?feed_id=229236&_unique_id=65303bd25cdbb

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

https://dw-inductionheater.com/induction-annealing-stainless-steel-wire.html?feed_id=224611&_unique_id=64e6a9b091c24

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                    

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                    

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                    

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                    

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                    

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.

Induction annealing stainless steel wire

Induction annealing stainless steel wire

Objective Anneal stainless steel wire in under 5 second with induction.

Equipment DW-UHF-6KW-III 300-500KHz

Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300°F (704°C) Time: 3 sec

Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1”  (25.4mm) Length Key Parameters Power: 4.76 kW Temperature: 1300°F (704°C) Time: 5 seconds

Results and Conclusions The stainless steel wire was successfully annealed in 5 second. The DW-UHF-6KW-III power supply will the meet rate requirements for this and larger piano wires.