Industrial Forging Furnace With Induction

Specifications

1 IF induction forging furnace the metallurgical industry, 2 Foundry industry, 3 Forging industry, 4 Heat treatment industry,

Rated capacity	KG	10-50	100	150	250	350	500	750	1000	1500
Rated power	KW	50	100	100	130	180	250	450	600	1000
Input voltage	V	380	380	380	380	380	380	380	380-2	380-2
Transformer capacity	KVA	60	120	120	150	200	315	500	800	1500
Out voltage	V	750	750	750	750	750	750	1500	2500	2500
Output frequency	KHZ	2.5	1	1	1	1	1	1	0.8	0.8
Melting time	Min	10-40	10-40	20-50	20-50	20-50	20-50	25-55	30-60	30-60
Power consumption(steel)	Kw.h/T	900	850	850	800	750	700	650	620	600
Power consumption(cast iron)	Kw.h/T	850	800	800	750	700	650	630	610	580
Power consumption(copper)	Kw.h/T	500	500	500	490	480	480	400	390	380
Power consumption(aluminum)	Kw.h/T	780	750	750	710	670	620	600	570	540
Water cooling	T/h	3	5	5	7	8	10	15	18	25

1. A new generation of energy-saving effect of IF induction furnace has a little impact of the power, forging&melting high efficiency, temperature uniformity, oxidation loss of small, easy to control, thermal insulation effect is good and so on. IF induction furnace control system using silicon-controlled AC-DC power conversion theory, the digital non-relay control, with high reliability and high operating frequency of anti-jamming capability with automatic tracking, work processes without human intervention, automatically match the load and power. With over-current, over voltage, lack phase, insufficient water pressure protection capability that allows devices of any failure occurs during operation will not damage components, reducing the use of equipment and maintenance costs. With penetrating heat, melting, brazing, heat treatment, sintering, such as supporting the use of single-crystal drawn. Can increase the temperature feedback system, the composition of the temperature closed-loop automatic adjustment system: increase the temperature of separation attached to machines, to achieve only send qualified forging temperature of the workpiece station. The addition of specialized interfaces, accept the PLC or the "man-machine interface", industrial machine control and heating system to achieve intelligent control, coupled with intelligent temperature control instrument for precision temperature control of the implementation of smelting&hot forming.

2  induction furnace consists of: IF control power supply, capacitor cabinets, furnace body (aluminum or steel), machinery (hydraulic) Pour heater installations, water distributor, crucible mold (graphite crucible, iron crucible), water-cooled cables, connectors Copper

3 supporting optional equipment: Into the line of transformers, high voltage switchboard, water cooling system, change furnace switch, leak furnace alarm device, lining ejection device [wpforms id="3947"]

Semi-Automatic Induction Foging Rod Furnace

Induction Forging Rod Furnace With Semi-Automatic Feeder Main parts:

• M.F Induction Heating Generator (power supply).
• Compensation Capacitor unit.
• Heating coil and accessories
• Pneumatic rod feeder (Handling system)
• Stand or working table.

Model	DW-MF-45KW	DW-MF-70KW	DW-MF-90KW	DW-MF-110KW	DW-MF-160KW
Applications	Rod about φ15-30mm	Rod about φ15-50mm		Rod about φ15-80mm	Rod about φ15-80mm
Input power max	45KW	70KW	90KW	110KW	160KW
Output power max	45KVA	70KVA	90KVA	110KVA	160KVA
Input Voltage desire	3phases, 380V±10% 50 or 60HZ
Oscillate frequency	1KHz-20KHz,according to the application ,normal about  4KHZ、8KHZ、11KHZ、15KHZ、20KHZ
Duty cycle	100%,24hours work

Main characteristics:

• Suitable for rod heating of steel,cooper,bronze and aluminum.
• Portable and light weight, easily installed beside any pressing equipment.
• Installation and operation can be very easily to use.
• The rod can be rapidly heated to forging temperature to reduce the oxidation of the rod furnace and to raise  the quality of the parts.
• With a very large range of frequency adaptable the rod larger than 15mm can be heated.more rapidly and  more evenly.
• Designed to work continuously everyday.
• Pneumatic rod feeding.
• High efficiency,saving energy and cost.
• Easy to change heating coil to heat rods of different size.
• No preheating required just start the machine and can heat the components to a temperature of 1350 Degree Centigrade.
• Full auto feeder system for rod bars.

[wpforms id="3947"]