Induction Forging Billets and Nuts Heater With IGBT Moudle

Induction Forging Billets and Nuts Heater With IGBT Moudle  

Model		DW-MF-90KW
Input power desire		3 phase,380V±10%, 50/60HZ
Oscillate power max		90KW
Max input current		135A
Oscillate frequency		1-20KHz
Cooling water desire		>0.2MPa  10L/Min
Duty cycle		100% ,40°C
Dimensions	Generator	550*790*1050mm
	Capacitor	560*430*540mm
Net weight		45kg/55kg
Cable length		2M

Main Features:

• Big power, low frequency and good diathermancy.
• High frequency, low power consumption, easy installation and simple operation.
• It can continuously work for 24 hours for the comprehensive full load design.
• It adopts the IGBT inverter circuit in parallel connection, which ha high load adaptability.
• It has functions as over-voltage, over-current, over-heat, phase loss and water shortage alarm indications as automatic control and protection.
• Compared with other heating models, it can significantly promote the economic benefits, improve the quality of heated work pieces, save the energy and material, alleviate labor intensity and improve the production environment.

Main applications:

• Medium frequency machines are usually used in the penetration heating occasions, for example, rod heating for forging rod end heating
• Melting of almost all kinds of metals
• Heating of stators or rotors for fitting
• Heating of tube end for extrusion

Heating of moulds deep quenching of shafts and gears tempering or preheating of weld joint and so on [wpforms id="3947"]

Full Automatic Induction Forging Rod Furnace

Induction Forging Rod Bar Furnace With Full Automatic Feeder System Main parts:

• M.F Induction Heating Generator (power supply).
• Compensation Capacitor unit.
• Heating coil and accessories
• Full-auto Feeder System
• Stand or working table.

Model	DW-MF-45KW	DW-MF-70KW	DW-MF-90KW	DW-MF-110KW	DW-MF-160KW
Applications	Rod about φ15-30mm	Rod about φ15-50mm		Rod about φ15-80mm	Rod about φ15-80mm
Input power max	45KW	70KW	90KW	110KW	160KW
Output power max	45KVA	70KVA	90KVA	110KVA	160KVA
Input Voltage desire	3phases, 380V±10% 50 or 60HZ
Oscillate frequency	1KHz-20KHz,according to the application ,normal about  4KHZ、8KHZ、11KHZ、15KHZ、20KHZ
Duty cycle	100%,24hours work

Main characteristics:  

• Suitable for rod heating of steel,cooper,bronze and aluminum.
• Portable and light weight, easily installed beside any pressing equipment.
• Installation and operation can be very easily to use.
• The rod can be rapidly heated to forging temperature to reduce the oxidation of the rod furnace and to raise  the quality of the parts.
• With a very large range of frequency adaptable the rod larger than 15mm can be heated.more rapidly and  more evenly.
• Designed to work continuously everyday.
• Pneumatic rod feeding.
• High efficiency,saving energy and cost.
• Easy to change heating coil to heat rods of different size.
• No preheating required just start the machine and can heat the components to a temperature of 1350 Degree Centigrade.
• Full auto feeder system for rod bars.

[wpforms id="3947"]

Induction Forging Billets

Induction Forging Billets for copper,steel and brass With Medium Frequency Heating System Objective To heat inconel billets to 2050°F (1121.1ºC) for a forging process. Material Small inconel billets 0.39” OD, 0.7” length (.99mm OD, 17.8mm length) with ceramic crucible 1.0” OD, 0.7” ID, 1.4” length (25.4mm OD, 17.8mm ID, 35.6mm length); large inconel billets 0.5” OD, 1.0” length (12.7mm OD, 25.4mm length) with ceramic crucible 1.25” OD, 0.87” ID, 1.37” length (31.8mm OD, 22.1mm ID, 34.8mm length) Temperature 2050°F (1121.1ºC) Frequency30 kHz Equipment • DW-MF-20kW induction heating system equipped with a remote workhead. • An induction heating coil designed and developed specifically for this application. Process A four-turn helical coil is used to deliver uniform heat to the inconel billets. Both size billets heat to 2050°F (1121.1ºC) within 12 seconds. Results/Benefits Induction heating provides: • Uniform and repeatable results • Flameless