Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process https://dw-inductionheater.com/brazing-copper-to-brass-pipe-with-induction.html?feed_id=230046&_unique_id=654383ad10afe

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation   https://dw-inductionheater.com/brazing-brass-pipe-with-induction.html?feed_id=230016&_unique_id=6542ccd7980d6

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Brass Pipe With Induction

Brazing Brass Pipe With Induction Objective: Block is heated to 1400°F to braze trap tube to assembly Material :brass block and pre-formed tubes braze pre-forms Temperature: 1400 ºF (760°C) Frequency: 350 kHz Equipment DW-UHF-10KW induction heating system including • Coil: custom-designed 2-turn split-helical • Workhead: contains two 1.0μF capacitors (0.5 μF total) Process The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds. Results/Benefits Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating Control: process lends itself to the use of braze pre-forms; process easily adapted to automation Efficiency: energy is expended only during the joint formation  

Brazing Copper to Brass Pipe With Induction

Brazing Copper to Brass Pipe With Induction Objective: Brazing several brass and copper assemblies used in water faucets Material braze, white flux Temperature 1350 °F 730°C Frequency 200 or 280 kHz (coil dependant) Equipment DW-UHF-10KW induction heating system, remote work head with two 1μF capacitors and a 3-turn helical coil Process: Three helical coils are used separately to braze a range of provided parts. Parts are assembled with flux and a braze alloy and then heated. The heat time varies from part to part with large parts taking less than 3 minutes and, the smaller parts heated in less than 20 seconds. After heating the parts are quench-cooled. Results/Benefits Repeatability: the inherent precision of induction heating supports a process which is highly repeatable. Economy: the process allows for the use of higher temperature braze alloy than a flame process