Induction annealing stainless steel wire

Induction annealing stainless steel wire https://dw-inductionheater.com/induction-annealing-stainless-steel-wire.html?feed_id=271112&_unique_id=67c21d628096c

Induction Annealing Stainless Steel Wire

Induction Annealing Stainless Steel Wire https://dw-inductionheater.com/induction-annealing-stainless-steel-wire-2.html?feed_id=268473&_unique_id=679f821c3440a

Induction Annealing Wire For Forming

Induction Annealing Wire For Forming https://dw-inductionheater.com/product/induction-annealing-wire-for-forming?feed_id=260991&_unique_id=6739b7bb69b5e

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System Objective To heat 3” (76.2mm) from the end of the wire on a woven wire cloth 60” (1.52m) long. This prepares the wire mesh for bending in a press brake. Material Woven wire cloth (steel) made of 1/2” (12.7) diameter wire, 60” (1.52m) long. Wires are 1.5” (38.1) apart Temperature 1400 ºF (760 ºC) Frequency 60 kHz Equipment • DW-HF-60kW induction heating system, equipped with a remote workhead containing three 25μF capacitors for a total of 75μF • An induction heating coil designed and developed specifically for this application. Process A two turn oval coil is used to heat the woven wire. The woven wire is placed in the coil and heated for 50 seconds to soften a 60” (1.52m) length of the wire 3” (76.2mm) deep. The woven wire is then placed in a press brake for the bending process. Results/Benefits Induction heating provides: • Faster production process • High efficiency, low energy costs compared to gas furnace • Fast, controllable process • Hands-free heating that involves no operator skill for manufacturing                     https://dw-inductionheater.com/induction-annealing-steel-wire.html?feed_id=249337&_unique_id=6666df6002f50

Induction Annealing Stainless Steel Wire

Objective
Induction Annealing stainless steel wire in under 1 second with induction.

Equipment
DW-UHF-10kw induction heater

Test I

Material
Stainless steel

Rectangular wire

0.25’’ (6.35mm) Width

0.04’’(1.01mm) Thickness

3.5’’ (88.9mm)Length

Key Parameters
Power: 5 kW

Temperature: 1300°F (704°C)

Time: 1 sec

Test II

Materials
Stainless steel

Rectangular wire

0.6’’ (15.24mm) Width

0.08’’ (2.03mm) Thickness

1”  (25.4mm) Length

Key Parameters
Power: 4.76 kW

Temperature: 1300°F (704°C)

Time: 5 seconds

Results and Conclusions

The stainless steel wire was successfully annealed in 1 second. The DW-UHF-10kw induction heating power supply will the meet rate requirements for this and larger piano wires.

 

 

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