2020年6月7日星期日

Induction Soldering PCB Board with Copper Pipe


Objective:


Induction Soldering PCB Board with Copper



Industry: Medical & Dental


Materials: Flat copper pipes, PCB board


Alloy: Low-temperature solder paste




Equipment: DW-UHF-6KW-III handheld induction brazing machine


Handheld induction brazing heaterPower: 3.88 kW


Time: 8 secs.


Coil: Coated custom-made coil.



The Process:


HLQ was contacted by a leading manufacturer of clinical diagnostic equipment who is striving to drive innovation in the Magnetic Resonance Imaging (MRI) technology.


The flat pipes, featured in this heating application, are used to transfer heat with minimal temperature difference or spread the heat across a surface.



Our induction heating solution helped the client to cut manufacturing time which previously took 1 hour to produce 16 soldered copper heat pipes.


The DW-UHF-6kw-III induction heating power supply along with a heat station successfully performed the soldering process in approximately 8 seconds. We also used one of our custom-made induction coils with cement coasting to ensure that the coil will not suffer mechanical damage.



To perform the test, we positioned the copper pipes onto two flat pads containing low-temperature solder paste. Induction heating ensures complete repeatability. There is a significant reduction in cycle time and increased efficiency as now multiple parts can be soldered simultaneously.




















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HLQ induction heating machine manufacturer provides the service of induction brazing,melting,hot forming,hardening surface,annealing,shrink fitting,PWHT,etc.