2020年3月28日星期六

Induction Brazing Steel Parts to Tungsten Carbide Plate

Induction Brazing Steel Parts to Tungsten Carbide Plate


Objective

Induction Brazing of Steel Parts to a Tungsten Carbide Plate


Equipment


DW-UHF-6KW-III handheld induction brazing machine


Induction brazing steel parts







Test 1


Materials
• Steel rod: 19.05 mm (0.75″) OD, 82.55 mm (3.25″) Length


• Tungsten Carbide Plate: 38.1 mm (1.5″) OD, 10.16 mm (0.4″) Thickness


• Alloy: 19.05 mm (0.75″) Brazing discs


Power: 4.0 kW
Temperature: Approximately 760° C (1400° F)
Time: 40 sec









Test 2


Materials
• Steel rod: 12.7 mm (0.50″) OD, 76.2 mm (3″) Length


• Tungsten Carbide Plate: 19.05 mm (0.75″) OD, 6.35 mm (0.25″) Thickness


• Alloy: 12.7 mm (0.50″) Brazing discs


Power: 2.36 kW
Temperature: Approximately 760° C (1400° F)
Time: 23 sec









Test 3


Materials
• Steel rod: 12.7 mm (0.50″) OD, 76.2 mm (3″) Length


• Tungsten Carbide Plate: 1″ OD, 1.39mm (0.055″) Thickness


• Alloy: 12.7 mm (0.50″) Brazing discs


Power: 2.36 kW
Temperature: Approximately 760° C (1400° F)
Time: 20-25 sec (Pulsing on/off)









Test 4


Materials
• Steel rod: 6.35 mm (0.25″) OD, 76.2 mm (3″) Length


• Tungsten Carbide Plate: 21.08mm (0.83″) OD, 1.65mm (0.065″) thicknes


• Alloy: 6.35 mm (0.25″) Brazing discs


Power: 1.96 kW
Temperature: Approximately 760° C (1400° F)Induction brazing steel carbideInduction brazing steel partsInduction brazing steel parts
Time: 20 sec (Pulsing on/off)













Results and Conclusions:


Brazing of different steel parts to carbide disks is possible with one induction coil. Power was regulated by turning the heat on and off using a foot switch to prevent overheating of the carbide parts.







 













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